容器安装使用维护说明

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1、Tianchen Chemical Engineering CO., LTD Turkey ETI Soda ProjectTIANCHEN CHEMICAL ENGINEERING CO., LTDContract No. BP-T13B03-EQU-15022 Volume No. 01 of 02VENDORVENDOR DATADATA BOOKBOOK OFOF V2209cV2209c DemisterDemisterFORFORTURKEYTURKEY ETIETI SODASODA PROCESSPROCESS PROJECTPROJECTCHINACHINA TIANCHEN

2、TIANCHEN ENGINEERINGENGINEERING CORPORATIONCORPORATIONWUXIWUXI SHUANGXIONGSHUANGXIONG GENERALGENERAL MACHINERYMACHINERY CO.CO. LTD.LTD.Tianchen Chemical Engineering CO., LTD Turkey ETI Soda ProjectTIANCHEN CHEMICAL ENGINEERING CO., LTDCataloguePART 1 :GENERAL DESCRIPTION OF THE EQUIPMENT 设备的总体说明设备的总

3、体说明 1.1. General description including Buyers specifications and data sheet 总体说明包括买方的技术规格书和数据表。 1.2. List of equipment included in the supply 包括在供货范围内的设备表。 PART 2 :RECOMMENDATIONS FOR STORAGE, HANDLING AND LIFTING储存,搬运和吊装的建议。储存,搬运和吊装的建议。 2.1. Special precautions for handling prior to erection (1) 安装

4、前搬运的特殊防护措施。 2.2. Recommendations for storage prior to and during erection 安装前和安装期间储存建议。 PART 3 :ERECTION 安装安装 3.1. List of components to be erected/installed on site 现场安装/装配部件清单。 3.2. Detailed erection schedule including assumptions taken into account设备安装详细进度和估计费用。3.3. Equipment erection and install

5、ation procedures 设备安装和装配程序 3.4. List of connection points detailing location and dimensions 连接点详细位置和尺寸清单。 3.5. Electrical terminal wiring diagrams 电气端子接线图。 3.6. Details of site assembly and field welds现场总装和现场焊接细节。 3.7. List of special tools for site erection and assembly 现场安装和总装专用工具清单。 3.8. Procedur

6、es for site assembly, level and welding 现场总装,水准测量和焊接程序。 3.9. Welding specifications for field welds 现场焊接,焊接规格。 3.10List of checks and tests to be performed on site 在现场完成的检查和测试清单。 3.11Site testing and acceptance procedures 现场测试和验收程序 3.12Procedures for preparation of equipment for commissioning (inclu

7、ding calibration of instruments)设备试车准备程序(包括仪表标准). 3.13List of work to be performed on site instead of Vendors shop (when required)(如有需要)在现场完成的工作清单。 PART 4 :START-UP AND OPERATING INSTRUCTIONS开车和操作说明开车和操作说明 4.1.General 概论 4.2.Principle of Operation 操作原理 4.3.Description of the equipment 设备描述 4.4.Commi

8、ssioning and Start-up Instructions 调试和开车说明 4.5.Operating instructions 操作说明 PART 5 :MAINTENANCE INSTRUCTIONS维修说明维修说明 5.1.General 概论 5.2.Safety instructions 安全说明 5.3.Routine Maintenance Instruction 日常检修指导 5.4.Plan Maintenance Instruction 定期检修指导 5.5.Overhaul Instruction 大修指导Tianchen Chemical Engineerin

9、g CO., LTD Turkey ETI Soda ProjectTIANCHEN CHEMICAL ENGINEERING CO., LTD5.6. Table of lubricants and equivalents 润滑油表和代用品 5.7. Trouble shooting check lists and diagrams 故障点检查清单和图表 PART 6 : SPARE PARTS AND TOOLS备品备件和专用工具备品备件和专用工具 6.1.Spare Parts List for erection, commissioning and start-up安装,试车和开车备品

10、备件清单。 6.2.Special Tools List 专用工具清单 6.3.Spare parts List for 2 years operation 二年运转用的备品备件清单。 6.4.Mandatory Spare Parts List (if required) 强制的备件清单(如需)。PART 7 : MANUFACTURERS DRAWINGS 制造商图纸制造商图纸 7.1.List of drawings 图纸清单 7.2.Drawings 图纸 7.3.Calculation notes 计算书 7.4.Charts and technical data 曲线图和技术数据

11、PART 8 :PRODUCT QUALITY DOCUMENTS产品质量文件产品质量文件 8.1.Certificate of Quality 产品合格证 8.2.Material certificates 材料证明书 8.3.Inspection and test reports 检验和测试报告Tianchen Chemical Engineering CO., LTD Turkey ETI Soda ProjectTIANCHEN CHEMICAL ENGINEERING CO., LTDPART 1GENERAL DESCRIPTION OF THE EQUIPMENTTianchen

12、 Chemical Engineering CO., LTD Turkey ETI Soda ProjectTIANCHEN CHEMICAL ENGINEERING CO., LTDPART 1: GENERAL DESCRIPTION OF THE EQUIPMENT1.1 General description including Buyers specifications and data sheetTag No.NameSpecificationQty .Design P. (MPa)Design T. ()Main MaterialWeight(Kg ) V2209cDemiste

13、rVN=200 L310.5850S304082701.2 Equipment included in the supplyAccording to sheet of 1.1.Tianchen Chemical Engineering CO., LTD Turkey ETI Soda ProjectTIANCHEN CHEMICAL ENGINEERING CO., LTDPART 2RECOMMENDATIONS FOR STORAGE, HANDLINE AND LIFTINGTianchen Chemical Engineering CO., LTD Turkey ETI Soda Pr

14、ojectTIANCHEN CHEMICAL ENGINEERING CO., LTDPART2: RECOMMENDATIONS FOR STORAGE, HANDLINE AND LIFTING 2.1 Special precautions for handling prior to erection 2.1.1 If the equipment is not being stored, inspect for shipping damage to all protective cover upon receipt at the jobsite. If damage is evident

15、, inspect for possible contamination and replace protective covers as required. If damage is extensive, notify the carrier immediately. 2.1.2 When installing, set the equipment level and square so that pipe connections can be made without forcing. 2.1.3 Before piping up, inspect all openings in the

16、equipment for foreign material. Remove all wooden plugs, bags of desiccation, and shipping covers immediately prior to installing. Do not expose internal passages of the equipment to the atmosphere since moisture or harmful contaminants may enter the unit and cause severe damage to the system due to freezing and/or corrosion. 2.1.4 After piping is complete, if support cradles or feet are fixed to the equipment, loosen foundat

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