1058五档外齿圈样件检验报告

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1、DABG-ZB-91区 分样品种类新开发件半 成 品设计变更件成 品工程变更件改进产品样样件件检验报检验报告告关键重要一般 更改单日期: ;更改单编号: ;图面版本号:供方:重庆市江汇机械有限责任公司 (第 1 次送样)样品数量:5 件 试生产产量:机型:DABS10-4 件号:BS10-4-1701058 件名:五档外五档外齿齿圈圈 样品重量: 130 g报告内容:尺寸检验 材质报告 性能试验 耐久试验 统计资料 外观件报告 其它样件标识方法 及编号使用材料核准审核填表送审理由:新开发件 20CrMnTi-GB/T3077- 1999东 安 综 合 判 定核准审核填表合格条件合格不合格判定内

2、容:简图及说明:注:粗线框内由东安动力填写,本报告一式四联。按规范要求项目所作成之材料、成分、物性、性能试验等报告难以记载本报告以任意格式附纸于后。 粗线框内由 DA 填写。送检日期: 年 月 日 判定日期: 年 月 日检 验 报 告(续页)DABG-ZB-91机型:DABS10-4 件号:BS10-4-1701058 名称:五档外五档外齿齿圈圈 序 号检验 项目规 格12345678910X判 定0.030.030.040.030.040.020.030.040.020.020.030.00 0061.平行度0.050.470.580.610.340.330.410.410.480.510.

3、350.4490.00 8712平行度0.119.8620.1020.0819.9219.9220.1220.1420.0820.0220.1220.0360.00 913总厚度205.945.925.965.945.925.925.965.985.925.905.9360.00 0544厚度5.950.078.188.068.128.048.128.168.088.048.128.128.1040.00 2065拨叉槽宽 度8.10.10.120.140.130.120.120.130.130.140.130.140.130.00 0066垂直度0.153.122.943.043.032.9

4、72.953.053.143.023.153.0410.00 5217台阶310.129.5510.089.7210.1110.7510.2310.149.769.389.9840.13 8828角度101.952.152.041.911.971.952.152.142.021.952.0230.00 7789圆弧R265.0664.8864.9465.1265.0264.9064.9865.1465.1064.8865.0020.00 90810外圆直径6553.1252.9453.1253.0852.8652.9253.0453.0653.0053.0853.0220.00 71611内径

5、530.920.960.940.960.980.940.960.900.880.920.9360.00 08612圆度0.147.9648.0248.1647.9247.9048.1648.1048.1447.9648.0048.0320.00 90613内花键小 径480.229.8129.9530.1430.2029.9029.8529.8330.0630.1430.4330.0310.03 58114倒角3010.049.869.929.9210.1410.1010.0610.0210.029.9810.0060.00 6815尺寸1025.1025.2425.1625.1225.102

6、5.2225.2025.1425.1625.2625.170.00 29816滑块槽深25.18(3 处)55.9055.8655.9455.9655.9455.8255.8455.9055.9255.8655.8940.00 217拨叉槽560 2 . 057.9658.0458.1257.8857.9057.9458.0658.1458.0658.1258.0220.00 8218外径584.023.943.924.004.044.023.983.963.984.023.9880.00 138注:粗线框内由东安动力填写19倒角445检 验 报 告(续页)DABG-ZB-91机型:DABS1

7、0-4 件号:BS10-4-1701058 名称:五档外五档外齿齿圈圈 序 号检验 项目规 格12345678910X判 定1.421.370.921.230.951.41.381.521.221.351.2760.03 5920拨叉槽底 部粗糙度Ra1.65.185.205.225.065.245.085.185.245.165.065.1620.00 45221滑块槽宽 度5.20.910.670.730.780.900.570.660.610.850.750.7430.01 25422滑块槽过 度圆弧R0.51(两处)0.930.610.730.780.900.570.660.610.8

8、50.690.7330.01 46623滑块槽过 度圆弧R0.51(两处)2.793.102.032.462.693.112.972.732.673.052.760.10 0424滑块槽粗 糙度Ra3.2119.7119.3121.3118.8121.7121.3119.6120.4119.8121.4120.330.95 2125滑块槽斜 度12021.311.331.261.251.301.341.301.221.311.271.2890.00 12926长度1.21.350.190.200.190.200.240.230.170.160.170.210.1960.00 0627长度0.1

9、50.251.371.371.421.361.431.401.391.431.371.411.3950.00 06428长度1.41.191.221.221.201.181.221.211.191.201.191.2020.00 0229长度1.151.250.550.650.780.510.630.770.540.710.670.670.6480.00 77830拨叉槽宽 度粗糙度Ra0.8(两侧)0.080.070.090.120.090.080.080.0100.080.090.0790.00 06931偏移00.20.100.120.080.120.120.100.080.080.10

10、0.120.1020.00 02832偏离量0.2max2.82.72.93.42.33.13.52.92.83.22.960.11 2433倒锥角度313.12.11.92.22.53.13.03.12.83.02.680.19 5634倒锥面粗 糙度Ra3.26.25.66.15.44.56.05.25.86.15.15.60.27 235锁止角面 粗糙度Ra6.3(两侧)5.34.85.25.15.04.95.04.55.34.74.980.06 1636倒锥长度50.556.255.755.756.156.355.655.956.456.455.655.990.09 6937锁止角角

11、度560.5(两 侧)0.300.260.280.340.320.300.260.280.280.260.2880.00 066注:粗线框内由东安动力填写38倒锥直线 段00.5(两侧)检 验 报 告(续页)DABG-ZB-91机型:DABS10-4 件号:BS10-4-1701058 名称:五档外五档外齿齿圈圈 序 号检验 项目规 格12345678910X判 定59.759.660.16060.259.86059.859.960.459.950.05 2539倒锥底部 角度60(两侧)0.100.100.080.120.140.140.120.080.100.080.1060.00 048

12、40锁止角深 度0.2max2.32.42.02.22.32.02.42.12.02.42.210.02 6941锁止角圆 弧2.5max0.380.440.320.450.420.370.380.410.400.420.3990.00 13142锁止角深 度0.52.352.362.332.302.182.242.392.462.242.132.2980.00 91243锁止角夹 角22.50.260.160.280.260.240.160.280.180.200.240.2260.00 244两锁止角 交线宽0.3max0.350.430.310.430.420.370.360.410.3

13、90.470.3940.00 245倒角C0.5(两处)4.494.534.514.504.474.494.534.484.474.514.4980.00 04446标识处定 位尺寸4.50.730.680.740.720.720.700.720.760.700.710.7180.00 04647标识处宽 度0.80.120.180.200.220.180.220.220.180.180.220.1920.00 0948标识处深 度0.255.2855.1455.3255.0855.3855.1655.2455.0655.1255.3255.210.01 33849内花键大 径52.20.244.1844.0844.1444.1644.0644.0644.1244.0444.1244.1444.110.00 20250内花键棒 间距44.120.0840.0350.0410.0430.0360.0450.0350.0420.0470.0390.0430.04060.00 00251内花键综 合公差0.0552渗碳深度0.30.853硬度HRA8084C:0.170.23 Cr:11.3Mn:0.81.1 注:粗线框内由东安动力填写5420CrMnT i 组成成 分Ti:0.040.1

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