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1、Global Competitive Supply Chain Collaboration1新移地工厂（生产线）管理要求新移地工厂（生产线）管理要求 Basic Requirement Of New Supplier Plant Site Basic Requirement Of New Supplier Plant Site Change(Production Line)Change(Production Line)SGM DY PDSGM DY PD2010.6.102010.6.102SGM-DY Confidential - PD SQE主要内容主要内容 summarysummary一
2、、项目管理一、项目管理 Project management 3二、厂房及公用动力二、厂房及公用动力 Workshop and Public power 4三、焊接设备三、焊接设备 Welding equipment 6四、工装四、工装 fixture 9五、检验设备、工具五、检验设备、工具 C/F, Tools 11六、物流六、物流 Logistics 13七、备品备件七、备品备件 Spare Part 15八、定置目视化八、定置目视化 visual management 16九、人员配置、培训九、人员配置、培训 Worker management , training 17十、质量控制十、
3、质量控制 Quality Control 19十一、十一、QSB管理提升管理提升QSB improvement 21十二、审核十二、审核Audit 223SGM-DY Confidential - PD SQE项目管理项目管理 Project management1、供应商移地立项后，供应商需要提前通知上海及东岳采购部，并附买地、规划的 详细信息。 Supplier should inform SQE the details about the plant site change plan in advance.2、供应商要成立跨部门的团队，共同制定移地项目的启动计划。 Supplier sh
4、ould establish an inter-department working group to draw up site change plan3、启动计划要包含新工厂筹备的人、机、料、法、环各方面内容。并对内容分解展 开为具体的工作项，设定负责人，和起止时间。Site change plan should include peoplemachinepartmethod environment. Should analyse the content make the detailed working item. Define responsibility person, schedul
5、e.4、项目的主要时间节点，要和SGM新车型launch plan衔接，并且经过了SQE的批准。 Timing chart should be according to Model project launch plan, also be approved by SQE5、供应商的管理层，要定期评审移地项目计划的进展，确保节点和质量均达到要求。 对关键节点的后延，要及时向SQE汇报，并制定整改措施，交SQE审核。 Supplier manager should review the Site Change Plan regularly, confirm the actual status ac
6、cord with the requirement, Regarding the key timing delay, it should be reported to SQE. And take improve containment at the same time.4SGM-DY Confidential - PD SQE厂房、公用动力厂房、公用动力- -work shop and public power1、厂房设施和结构要满足冲压、焊接生产的生产要求。The structure of workshop should meet the Press,Welding production r
7、equirement.2、厂房主要包含生产、仓储两大区域，面积要经过测算，能满足最高合同产能 （MCR）的生产要求，和最低3天安全库存的仓储要求。The production and storage area should be measured exactly, should satisfye the MCR requirement, satisfy the 3 days safety store requirement.3、对公用动力（水、气、电）要求：requirement about Public Power. 冷却水系统要能够保证一定的水温、水压以及流量，要有外循环水冷却系统， 如风
8、冷式冷却塔，控制一级管路冷却水温度要低于30，进水、回水管路要 保证0.2Mpa压差。Cooling water should keep temperature stated, The press difference of enter and return pipe keep 0.2Mpa. 冷却水系统要有水过滤装置，在主管路和设备终端前都需要加装。要求对水 质定期软化处理。Cooling water system should include filtration equipment, The water should be intenerate regularly. 冷却水系统要有防尘装
9、置。There must be dustproof equipment in the cooling water system.5SGM-DY Confidential - PD SQE 为避免冬季低温上冻（-13），水泵房到车间的室外管路需做好保温处理， 要求设计为室内走管。在冬季非生产时启动水泵强制水循环。To avoid the water freezing in Winter, The pipes should make heat preservation, Keep water circulate at shut down time in winter. 要保持冷却水系统稳定的水压，
10、需加装可自行启动的备用水泵。hydraulic pressure should keep steady by standby water pump. 管路要有目视化的标识，区分一、二、三级进水和回水管路。Pipe visual management should be taken. 对冷却水系统主要参数的控制，尽可能采用防错技术。人工监控的要有点 检制度和书面记录。The parameter of water system should be controlled by POKA-YOKE. 压缩空气压力在气路末端超过0.6Mpa。储气罐、气路末端增加排水装置。 Compress air pr
11、essure should exceed to 0.6Mpa in the end pipe, The drainage should taken at the end. 对公用动力设备要进行测试，压力容器还要经安监部门验收。Test the public power equipment, and the pressure vessel should be checked by safety supervision department 厂房、公用动力厂房、公用动力- -work shop and public power6SGM-DY Confidential - PD SQE焊接设备焊接设
12、备- -Welding Equipment1、为保证焊接可靠性，对复杂总成零件（轮罩、前、后端板、仪表板、仪表板上横 梁等）主体工序，要求采用点焊机器人。To ensure the reliability of welding process, We request to adopt Robot to weld the Wheel panel/Dash upper/Dash Lower.etc,2、高强度钣材零件（纵梁、门槛板等），要求采用点焊机器人。建议配备中频焊机 和伺服焊枪，或者有可靠的应对措施，以保证焊接质量。High strength parts, example for carli
13、ng panel, Doorsill panel,etc, suggest supplier to equip intermediate frequency welding system and servo system, or credible containment. In order to ensure the welding quality.3、功能件、安全件的CO2焊接，要求使用弧焊机器人，建议加装自动清枪器。 Function parts, safety parts Co2 welding , request use Robot, suggest to equip auto cle
14、ar machine.4、对薄板接地螺柱焊接，要求采用可靠的拉弧焊设备，并提高人工操作稳定性。推 荐使用自动螺柱焊接系统,克服人为因素导致的焊接质量波动.According to the sheet panel stud welding, request to take credible equipment, Recommend use auto stud welding system, in order to control the man-made affection5、手工悬挂焊机必须要有焊接电流递增设置，补偿电极帽损耗导致的电流密度的下 降。递增到预设点数后焊机会停止焊接，提醒操作人员
15、更换电极帽。The electrical current increase by degrees system should be taken to the welding controller.7SGM-DY Confidential - PD SQE焊接设备焊接设备- -Welding EquipmentWelding Equipment6、悬挂焊、凸焊、螺柱焊设备均需要加装电子焊接计数器，且悬挂焊计数器 要与焊机、或工装联动（通信），以起到可靠防漏焊的效果。The spot counter should be used in welding equipment, it should better link with the fixture, in order to prevent the spot leaked.7、普通焊枪焊接电缆使用无感通水电缆，一体式焊枪除外。Common welding torch should use no electromagnetic cable, except for the incorporate welding torch.8、点焊焊枪要有一定的刚度，在0.45MP气压下，
