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1、Cost Optimization,Who we are:We represent North America Cost Optimization Department.Gary Marvicsin. MBA Powertrain Supervisor with Manufacturing Engineering experience.Sharon Li-Calso. MBA Supervisor with Interior Trim experience,N.A. Cost Optimization,Cost Optimization(CO) is part of the Product D
2、evelopment/Manufacturing Finance Office.CO Consists of 1 LL4 Manager and approximately 25 LL6 Supervisors and 140 Cost Analysts.,N.A. Cost Opts Organization,Seven Commodity Sections:Chassis/Brakes, Electrical/Electronics, Safety/Glass/Sealing, EngineTransmissionStamping/HVAC/Interior TrimExterior Tr
3、im/Instrument Panel/ConsolesThese sections support piece cost and tooling estimate requestssubmitted by both NA car and NA truck PMTs.The last two sections also are our North American Truck Vehicle center and North American Car Vehicle Center. These two centers supervisors are responsible for managi
4、ng all N.A. vehicle program for Cost Opt.,Cost Opts Organization (cont.),Prototype Tooling Section:provide estimates for prototype tooling and piece cost for all new programs.Process Analysis and Control: This group is responsible for updating, maintaining, and providing training on unique Cost Opt.
5、 Systems and processes.,How our estimates are used,Provide Engineer with estimated value of alternative designsProvide Buyer with understanding of process used to make partsProvide Finance Analyst with projected cost for future programs(target setting), where designs, quotes and or other cost info a
6、re not available.,Our Estimates are:,Based on a set of assumptions (better detailed assumptions = better estimate)Electronically calculated by Computer Aided Part Estimating system (or Qwest, Quick Web Estimating System)Detailed in process, material, and laborSupported by GRIMMGlobal Rate Informatio
7、n for Machines and Materials (database)A Measure of Manufacturing Value,Components of an Estimate,MaterialLaborDirectIndirectMachine Repair, and OtherMachine Burden(Overhead)Depreciation/Installation/InterestFloor spaceUtilitiesMark UpsSales and General AdministrationEngineering PurchasingFront offi
8、ceScrap (end item)Profit,Example of an estimate,Processes were here to learn about,CastingsElectronicsForgingsSmall AssemblyPowdered Metal,What we are here to do,Learn what cost information is available from Chinese SuppliersEncourage common format for quoting, using this informationLearn about the
9、process differences between the Chinese approach to Casting, Forging, Electronics, and Small Assembly processes Establish ongoing pipeline of information exchange on the Chinese infrastructure and leverage for negotiations with US suppliers.Develop new tools to use when asked to estimate a part and/or process in China,
