2004款丰田卡罗拉前后驱动轴部分维修手册(英文版)

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1、3009Z03DRIVE SHAFT / PROPELLER SHAFT DRIVE SHAFT, PROPELLER SHAFT, AXLE3011266Author : Date :2004 COROLLA (RM1037U)DRIVE SHAFT, PROPELLER SHAFT, AXLEPROBLEM SYMPTOMS TABLEUse the table below to help you find the cause of the problem. The numbers indicate the priority ofthe likely cause of the proble

2、m. Check each part in order. If necessary, replace these parts.Symptom Suspect Area See pageWander5. Wheel alignment6. Steering linkage (Loosen or worn)7. Hub bearing (Worn)8. Stabilizer bar2652735118301730242619Front wheel shimmy1. Wheel balance2. Shock absorber3. Suspension arm lower (Worn)4. Coil

3、 spring5. Hub bearing (Worn)268261326830173024Noise (Drive shaft)1. Inbord joint (Worn)2. Outbord joint (Worn)306306300A002D26919D26920D26921302DRIVE SHAFT / PROPELLER SHAFT DRIVE SHAFT, PROPELLER SHAFT, AXLE1267Author : Date :2004 COROLLA (RM1037U)ONVEHICLE INSPECTION1. INSPECT FRONT AXLE HUB BEARI

4、NG(a) Remove the front wheel.(b) Separate the front disc brake caliper assy (See page 3017).(c) Remove the front disc.(d) Inspect the bearing backlash.(1) Using a dial indicator, check the backlash near thecenter of the axle hub.Maximum: 0.05 mm (0.0020 in.)If the backlash exceeds the maximum, repla

5、ce the front axlehub bearing.(e) Inspect the axle hub deviation.(1) Using a dial indicator, check the deviation at the sur-face of the axle hub outside the hub bolt.Maximum: 0.05 mm (0.0020 in.)If the backlash exceeds the maximum, replace the front axlehub subassy.(f) Install the front disc.(g) Inst

6、all the front disc brake caliper assy(See page 3017).(h) Install the front wheel.Torque: 103 Nm (1,050 kgfcm, 76 ftlbf)2. INSPECT REAR AXLE HUB BEARING(a) Remove the rear wheel.(b) Remove rear brake drum subassy.(c) Inspect the bearing backlash.(1) Set a dial indicator near the center of the axle hu

7、band check the backlash in the bearing shaft sirec-tion.Maximum: 0.05 mm (0.0020 in.)If the backlash exceeds the maximum, replace the rear axle hub& bearing assy.D26922DRIVE SHAFT / PROPELLER SHAFT DRIVE SHAFT, PROPELLER SHAFT, AXLE3031268Author : Date :2004 COROLLA (RM1037U)(d) Inspect the axle hub

8、 deviation.(1) Using a dial indicator, check the deviation at the sur-face of the axle hub outside the hub bolt.Maximum: 0.07 mm (0.0028 in.)If the backlash exceeds the maximum, replace the rear axle hub& bearing assy.(e) Install the rear brake drum subassy.(f) Install the rear wheel.Torque: 103 Nm

9、(1,050 kgfcm, 76 ftlbf)300A102D26923Speed SensorFront LHFront Drive Shaft LH Hole Snap RingNonreusable partsFront Drive Shaft Assy RHCotter PinFront Axle Hub RH Nut216 ( ,200, 159)Tie Rod EndSubassy RHSpeed Sensor Front RHFront Suspension ArmSubassy No.1 LHNm (kgfcm, ftlbf) : Specified torque89 (908

10、, 66)Engine Under Cover LH216 ( ,200, 159)Front Drive Shaft Assy LHFront Drive ShaftRH Hole Snap RingEngine Under Cover RHFront StabilizerLink Assy RHFront StabilizerLink Assy LHFront Suspension ArmSubassy No.1 RH29 (296, 21)89 (908, 66)8.0 (82, 71 in.lbf)w/ ABS:49 (500, 36)w/ ABS:8.0 (82, 71 in.lbf

11、)49 (500, 36)Cotter PinTie Rod EndSubassy LH74 (755, 55)74 (755, 55)w/ ABS:w/ ABS:29 (296, 21)Front Axle Hub LH Nut304DRIVE SHAFT / PROPELLER SHAFT FRONT DRIVE SHAFT1269Author : Date :2004 COROLLA (RM1037U)FRONT DRIVE SHAFTCOMPONENTSD26924Drive ShaftDamper SettingClampNonreusable partsFront Drive Ou

12、tboardJoint Assy LHFront Axle Inboard JointBoot LH No.2 ClampInboard Joint BootFront Axle InboardJoint Boot LH ClampFront Drive Inner ShaftInner LH Shaft Snap RingDrive ShaftDamperRH:Front Drive Shaft Dust Cover LHFront Axle Inboard JointSubassy LHTripod Joint AssyDRIVE SHAFT / PROPELLER SHAFT FRONT

13、 DRIVE SHAFT3051270Author : Date :2004 COROLLA (RM1037U)300AS02D27404SSTF13686TurnHoldC80291C80292306DRIVE SHAFT / PROPELLER SHAFT FRONT DRIVE SHAFT1271Author : Date :2004 COROLLA (RM1037U)OVERHAULHINT:COMPONENTS: See page 3041. DRAIN MANUAL TRANSAXLE OIL (M/T TRANSAXLE)Torque: 39.2 Nm (400 kgfcm, 2

14、9 ftlbf)2. DRAIN AUTOMATIC TRANSAXLE FLUID (A/T TRANSAXLE)Torque: 17.5 Nm (178 kgfcm, 13 ftlbf)3. REMOVE FRONT WHEEL4. REMOVE ENGINE UNDER COVER LH5. REMOVE FRONT AXLE HUB LH NUT(a) Using SST and a hammer, unstake the staked part of thehub LH nut.SST 0993000010(b) While applying the brakes, remove t

15、he hub LH nut.NOTICE:Loosen the staked part of the nut completely, otherwise thescrew of the drive shaft may be damaged.6. SEPARATE FRONT STABILIZER LINK ASSY LH(a) Remove the nut, separate the front stabilizer link assy LHfrom the shock absorber assy front LH.HINT:If the ball joint turns together w

16、ith the nut, use a hexagonwrench (6 mm) to hold the stud.7. SEPARATE SPEED SENSOR FRONT LH (W/ ABS)(a) Remove the bolt, separate the speed sensor front LH andflexible hose from the shock absorber assy front LH.(b) Remove the bolt, separate the speed sensor front LHfrom the steering knuckle.F40217SSTTurnHoldC80293D27403D27461SST(A)(B)DRIVE SHAFT / PROPELLER SHAFT FRONT DRIVE SHAFT3071272Auth

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