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1、3307B01PARKING BRAKE PARKING BRAKE SYSTEM3311339Author : Date :2004 COROLLA (RM1037U)PARKING BRAKE SYSTEMPROBLEM SYMPTOMS TABLEUse the table below to help you find the cause of the problem. The numbers indicate the probability of theproblems in descending order. Check each part in order. If necessar
2、y, replace these parts.Symptom Suspect Area See pageBrake drag1. Parking brake lever travel (Out of adjustment)2. Parking brake wire (Sticking)3. Parking brake shoe clearance (Out of adjustment)4. Parking brake shoe lining (Cracked or distorted)5. Tension or return spring (Damaged)332337331032313231
3、32313307C01F41857Lock NutAdjusting Nut332PARKING BRAKE PARKING BRAKE SYSTEM1340Author : Date :2004 COROLLA (RM1037U)ADJUSTMENT1. REMOVE REAR WHEEL2. ADJUST REAR DRUM BRAKE SHOE CLEARANCE (See page 3231)3. INSTALL REAR WHEELTorque: 103 Nm (1,050 kgfcm, 76 ftlbf)4. INSPECT PARKING BRAKE LEVER TRAVEL(a
4、) Pull the parking brake lever to the fully applied position, and count the number of clicks.Parking brake lever travel: 6 9 clicks at 196 N (20 kgf, 44.1 lbf)5. ADJUST PARKING BRAKE LEVER TRAVEL(a) Remove the rear console box subassy (See page7110).(b) Loosen the lock nut and turn the adjusting nut
5、 until the le-ver travel turns correct.(c) Tighten the lock nut.Torque: 5.0 Nm (55 kgfcm, 44 in.lbf)(d) Install the rear console box subassy.3307D01F42667Console Panel UpperA/T:Floor Shift ShiftLever Knob SubassyM/T:Console Panel UpperA/T:Parking Brake Hole Cover SubassyParking BrakeLever Subassy12.
6、5 (130, 9)ScrewParking BrakeSwitch ConnectorNm (kgfcm, ftlbf) : Specified torqueConsole BoxSubassy Rear5.0 (55, 44 in.lbf)Lock NutAdjusting Nut12.5 (130, 9)Parking BrakeSwitch AssyParking BrakeCable No.1Console BoxCarpetConnectorPARKING BRAKE PARKING BRAKE LEVER SUBASSY3331341Author : Date :2004 COR
7、OLLA (RM1037U)PARKING BRAKE LEVER SUBASSYCOMPONENTS3307E01F41837F41838F42264F41840334PARKING BRAKE PARKING BRAKE LEVER SUBASSY1342Author : Date :2004 COROLLA (RM1037U)REPLACEMENT1. REMOVE CONSOLE BOX SUBASSY REAR (See page 7110)2. REMOVE PARKING BRAKE LEVER SUBASSY(a) Disconnect the parking brake sw
8、itch connector from theparking brake switch.(b) Remove the lock nut and adjusting nut from the parkingbrake cable assy No.1.(c) Remove the 2 bolts.(d) Using a screwdriver, raise the pick on the parking brakelever, and remove the parking brake cable assy No.1 fromthe parking brake lever.(e) Remove th
9、e parking brake lever from the body.3. REMOVE PARKING BRAKE SWITCH ASSY(a) Remove the screw and parking brake switch assy.F41840F41841F41838F41837PARKING BRAKE PARKING BRAKE LEVER SUBASSY3351343Author : Date :2004 COROLLA (RM1037U)4. INSTALL PARKING BRAKE SWITCH ASSY(a) Install the parking brake swi
10、tch to the parking brake leversubassy with the screw.5. INSTALL PARKING BRAKE LEVER SUBASSY(a) Install the parking brake cable assy No.1 to the parkingbrake lever, temporarily tighten the adjusting nut and locknut.(b) Using a screwdriver, fix the parking brake cable No.1 tothe pick.(c) Install the p
11、arking brake lever with the 2 bolts.Torque: 12.5 Nm (130 kgfcm, 9 ftlbf)(d) Connect the parking brake switch connector to the park-ing brake switch.6. INSPECT PARKING BRAKE LEVER TRAVEL (See page 332)7. ADJUST PARKING BRAKE LEVER TRAVEL (See page 332)8. INSTALL CONSOLE BOX SUBASSY REAR3307F01F42668P
12、arking Brake Hole Cover SubassyConsole Box SubassyParking Brake Lever SubassyParking Brake Switch ConnectorLock Nut5.0 (55, 44 in.lbf)Adjusting NutParking Brake Cable Assy No.112.5 (130, 9)EqualizerFront Floor Heat Insulator No.1Front Floor Heat Insulator No.2Exhaust Pipe Assy FrontExhaust Pipe Supp
13、ortExhaust Pipe Support43 (440, 32)Nm (kgfcm, ftlbf) : Specified torqueFront Floor Panel Brace5.5 (55, 48 in.lbf)5.5 (55, 48 in.lbf)43 (440, 32)Console Panel UpperFloor Shift Shift LeverKnob SubassyM/T:29.6 (302, 21)Console Panel UpperA/T:A/T:Console Box Carpet12.5 (130, 9)Connector336PARKING BRAKE
14、PARKING BRAKE CABLE ASSY NO.11344Author : Date :2004 COROLLA (RM1037U)PARKING BRAKE CABLE ASSY NO.1COMPONENTS3307G01F42140F42141F42141PARKING BRAKE PARKING BRAKE CABLE ASSY NO.13371345Author : Date :2004 COROLLA (RM1037U)REPLACEMENT1. REMOVE CONSOLE BOX SUBASSY REAR (See page 7110)2. REMOVE PARKING
15、BRAKE LEVER SUBASSY (See page 334)3. REMOVE EXHAUST PIPE ASSY FRONT (See page 152)4. REMOVE FRONT FLOOR HEAT INSULATOR NO.1(a) Remove the 3 nuts and front floor insulator No.1.5. REMOVE FRONT FLOOR HEAT INSULATOR NO.2(a) Remove the 2 nuts and front floor insulator No.2.6. REMOVE PARKING BRAKE CABLE
16、ASSY NO.1(a) Disconnect the parking brake cable assy No.1 from the equalizer and remove the parking brake cableassy No.1.7. INSTALL PARKING BRAKE CABLE ASSY NO.1(a) Connect the parking brake cable assy No.1 to the equalizer and install the parking brake cable assyNo.1.8. INSTALL FRONT FLOOR HEAT INSULATOR NO.2(a) Install the front floor insulator No.2 with the 2 nuts.Torque: 5.
