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1、East-west Gas Pipeline ProjectConstruction procedure for HDPE Installation & TestingChina Petroleum Pipeline Bureau（CPP ） Document No.: EWPL00-COS-PR-0003 Rev.: A1Page 1 of 21Construction procedure for HDPEInstallation & Testing光缆导管安装测试程序A1 2006-6-17 ISSUED FOR REVIEW Huang Yonggang Zeng Zhaocheng L
2、i JianhuiREV DATE DESCRIPTION PREPARED BY REVIEWED BY CHECKED BY APPROVED BYContract No.:合同号：Document No.:文件号：East-west Gas Pipeline ProjectConstruction procedure for HDPE Installation & TestingChina Petroleum Pipeline Bureau（CPP ） Document No.: EWPL00-COS-PR-0003 Rev.: A1Page 2 of 21Contents内容1.0Ge
3、neral概要.32.0Construction Proposal of HDPE Duct Layin 光缆导管安装施工计划.43.0Duct Inspection and Testing导管检查和测试程序.114.0HDPE Fusion Weld Jointing Procedure导管融合焊接程序125.0Quality Assurance质量保证 126.0HSE健康安全环境.13East-west Gas Pipeline ProjectConstruction procedure for HDPE Installation & TestingChina Petroleum Pip
4、eline Bureau（CPP ） Document No.: EWPL00-COS-PR-0003 Rev.: A1Page 3 of 211.0 General 概要1.1 Scope 范围This procedure provides a detailed method of HDPE installation and testing for 48” East-west Gas Pipeline Project in Indian.本规范为印度东气西输 48”管线光缆导管提供了详细的安装和测试方法1.2 References 参考文献1.2.1 Company document 业主文
5、件ZZP000-P14-J00-513 Typical Road Crossing Open Cut 典型的道路开挖穿越ZZP000-P14-J00-516 Typical Rail Crossing Thrust Bored (Cased)典型铁路穿越顶管（带套管）ZZP000-P14-J00-519 Typical Waterbody Crossing By Bottom Pulling Method 典型的底部回拖水体穿越ZZP000-P14-J00-521 Typical Minor Watercourse Crossing - Nala / Stream Single & Doubl
6、e Sag Open Cut典型的小型水网穿越- Nala/溪流单双下开挖ZZP000-P14-J00-514 Typical Road Crossing Thrust Bored (Uncased)典型的道路穿越-顶管（无套管） ZZP000-P14-J00-524 Typical Trench Details 典型管沟详图ZZP000-P14-J00-515 Typical Road Crossing Thrust Bored (Cased)典型的道路穿越-顶管（带套管） ZZP000-P14-J00-508 Typical Warning Sign Post Details & Mark
7、er Post Placement Details典型的警示标志桩详图和标志桩安置详图 ZZP000-J10-J00-501 Handhole Details 手孔详图 ZZP000-J10-J00-502 Splice Chamber / Manhole / Handhole Details 拼接口/人孔/ 手孔详图1.2.2 Project documents 项目文件C-70-P-Q-0006-00Project HSE Plan.项目 HSE 计划C-70-P-Q-0002-00Construction Quality Control Plan 项目质量控制计划.East-west G
8、as Pipeline ProjectConstruction procedure for HDPE Installation & TestingChina Petroleum Pipeline Bureau（CPP ） Document No.: EWPL00-COS-PR-0003 Rev.: A1Page 4 of 212.0 Construction Proposal of HDPE Duct Laying 光缆导管安装施工计划2.1 HDPE Duct Construction Arrangement 光缆导管施工布置2.1.1 Construction spread arrange
9、ment 施工标段布置According to project duration requirement, to ensure the project construction going on wheels, HDPE duct construction spread be set up four groups include HDPE duct laying, HDPE duct crossing, HDPE duct trench padding, manholes/handholes construction. The detail of distributed task is as
10、following:根据项目工期要求，为了确保项目施工的顺利进行，光缆导管施工标段设立四个机组，包括导管敷设，导管穿越，导管管沟铺垫，人孔/手孔施工。任务分布详细情况如下：Spread Name 标段名 Assignment 任务HDPE duct laying group 光缆导管敷设机组Pipeline trench clear, HDPE duct laying 管线管沟清理，光缆导管敷设HDPE duct crossing group 光缆导管穿越机组 River, road, railway crossing 河流，道路，铁路穿越HDPE duct trench padding gr
11、oup 光缆导管管沟铺垫机组Fine soil padding, sandbags putting down, marker burying 细土回填，沙袋压管，标志带埋设 HDPE Duct Construction Spread 光缆导管施工标段Manholes/handholes construction group 人孔/手孔施工机组Manholes/handholes pits opening and build 人孔/手孔开坑和建造2.2 HDPE Duct Construction Duration and Construction Plan 光缆导管施工期和施工计划2.2.1
12、Construction duration 工期According to project requirement, the project plan to synchronize with pipeline spread, start to construct after pipeline lowering. 根据项目要求，项目施工计划要和管线施工同步进行，在管线下沟之后开始进行施工。2.2.2 Construction plan 施工计划Construction plan composes of three phases. The first phase is construction si
13、te resurvey. The second phase is East-west Gas Pipeline ProjectConstruction procedure for HDPE Installation & TestingChina Petroleum Pipeline Bureau（CPP ） Document No.: EWPL00-COS-PR-0003 Rev.: A1Page 5 of 21pipeline trench clear, HDPE duct laying, to build manholes/handholes, padding，marker burying
14、. The third phase is documentation preparing and handover.施工计划包括三个阶段。第一阶段是施工现场复测。第二阶段是管线管沟清理，光缆导管敷设，人孔/手孔建造，细土小回填，标志带埋设。第三阶段文件准备和提交 。2.3 Construction Method Description 施工方法说明2.3.1 HDPE duct construction technique 光缆导管技术施工Route resurvey HDPE duct single coil testTrench bottom inspectionBuilding manh
15、oles/handholes HDPE duct outer layer inspectionBackfillingBurying markerEnd Laying HDPE ductPipeline trench clearingPadding线路复测 光缆导管测试管沟清理沟底检查导管敷设外层导管检查人孔/手孔建造细土铺垫回填管沟回填East-west Gas Pipeline ProjectConstruction procedure for HDPE Installation & TestingChina Petroleum Pipeline Bureau（CPP ） Document
16、No.: EWPL00-COS-PR-0003 Rev.: A1Page 6 of 212.4 Primary Construction Method and Technical Measure 主要的施工方法和技术措施2.4.1 Primary equipment checkout 主要的施工设备校验2.4.1.1 HDPE duct single coil test 光缆导管单盘测试 HDPE ducts specification requirement 光缆导管规范要求No.序号 Parameter 参数 Specification Limits 规范限制1 Outer Diameter 外径 40 mm (+ 0.4
