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1、 消失模铸造论文:消失模铸钢水基涂料的研制与应用【中文摘要】消失模铸造技术被认为是 2l世纪最可能实现绿色铸造的工艺技术。涂料作为关键技术之一,其性能的优劣决定了消失模铸造工艺成功与否。目前国内对消失模涂料的研究相对落后,商品化的涂料较少,且质量良莠不齐。这在一定程度上阻碍了消失模铸造技术的发展及应用,因此研制性能优良、存贮和运输方便、使用简单方便的消失模涂料对消失模铸造技术的推广应用具有重要意义。在实际生产中发现单一耐火骨料的消失模涂料烧结性及剥离性差。本文依据涂料的烧结剥离理论,通过研究添加不同种类的烧结助剂对石英粉涂料和铝矾土涂料抗弯强度的影响来选择最佳烧结助剂含量的复合耐火骨料。研究表
2、明 Ca基膨润土和 Na基膨润土对石英粉骨料的烧结性能都具有促进作用,但是 Ca基膨润土的效果要好于 Na基膨润土,且 Ca基膨润土含量在 4时满足消失模铸钢水基涂料的要求。SiO2 对铝矾土耐火骨料的烧结性也具有显著促进作用,SiO2 含量 20时能够满足消失模铸钢水基涂料的使用要求,SiO2的加入降低了铝矾土涂料液相生成的温度,在铸钢件浇注温度下产生适量的液相量,将耐火骨料连成整体,阻止钢液的渗透。采用单因素试验研究不同粘结剂不同含量对涂料抗弯强度的影响及不同悬浮剂不同含量对涂料悬浮性的影响来选择能够满足消失模铸钢水基涂料的粘结剂和悬浮剂。然后运用正交试验方法,通过对涂料 的悬浮性、涂挂性
3、、触变指数、常温抗弯强度、常温透气性等综合性能的考察,确定消失模铸钢水基涂料添加剂的最佳配比 A2B3C2,即 Ca基膨润土含量 1.5,CMC 含量 1.5,马铃薯改性淀粉含量1.2。通过实际使用表明所研制的两种消失模铸钢水基涂料配制工艺简单方便,涂料的涂挂性、悬浮性、透气性等工艺性能优良,涂料强度、抗开裂性、剥离性等工作性能佳,且成本低廉。【英文摘要】Expandable Pattern Casting(EPC) technology is considered to be the mostpossible green casting technology in2l century.Coa
4、ting is one of the key technologies,its performance determines the success of EPC process.At present,the domesticresearch on EPC coating is relatively backward, commercialization of the coating isless, and the quality varies greatly.To some extent, this hindered the development andapplication of the
5、 EPC technology, therefore, the development of EPC coating whichhas excellent performance, convenient storage and transportation, simple andconvenient use is significance to promote the application of EPC technology.Single refractory aggregate of EPC coating sintering and stripping is poor inproduct
6、ion. According to the theory of sintering and stripping of coating,throughresearch the affect on flexural strength of different types of sintering aids on the quartzcoatings and bauxite coating to select the optimum sintering additive content ascomposite refractory aggregate. Studies have shown that
7、 Ca-bentonite andNa-bentonite has promoted the sintering of the quartz aggregate, but the effect ofCa-bentonite is better than Na-bentonite and Ca-bentonite content4%to meet therequirements of water-based coating material for EPC steel casting. SiO2also canpromote the sintering of the bauxite refrac
8、tory aggregate, SiO2content20%to meetthe requirements of water-based coating material for EPC steel casting.The join ofSiO2to reduce the temperature of liquid phase formation of bauxite coating,so it canformat appropriate amount liquid phase to make the refractory aggregate as a wholeand to prevent
9、the infiltration of liquid steel.Through the single factor experimental research the affect on flexural strength ofdifferent types and content of binder and the affect on suspension of different typesand content of suspending agent to choose the binder and suspending agent which canmeet the requirem
10、ents of water-based coating material for EPC steel casting Then useorthogonal method to test the coating suspension, painted hanging, thixotropic index,the flexural strength and permeability at room temperature to determine the best ratioof EPC coating additives which is A2B3C2,Ca-bentonite content1
11、.5%,CMC content1.5%,modified starch content1.2%.The application shows that the developed two kinds of water-based coatingmaterial for EPC steel casting preparation process is simple and convenient, the painting, suspension, permeability and so on of the coating is excellent, coatingstrength, crack r
12、esistance, peeling resistance are also well and inexpensively.【关键词】消失模铸造 铸钢 水基涂料 研制与应用【英文关键词】EPC Steel casting Water-based coating material Development andapplication【目录】消失模铸钢水基涂料的研制与应用 摘要 7-8 Abstract 8-9 第 1章 绪论 10-21 1.1 消失模铸造概述 10-14 1.1.1 国内、外消失模铸造技术发展简史 10-11 1.1.2 消失模铸造工艺特点 11-14 1.2 消失模涂料概述
13、14-16 1.2.1 消失模涂料的组成 14-15 1.2.2 消失模涂料的作用 15-16 1.3 消失模涂料国内外研究及应用概况 16-18 1.4 本课题研究目的及意义 18-19 1.5 本课题研究内 容及采取的技术路线 19-21 1.5.1 研究内容 19-20 1.5.2 技术路线 20-21 第 2章 实验原材料及检测方法 21-27 2.1 试验用原材料 21-23 2.1.1 耐火骨料 21-22 2.1.2 粘结剂 22 2.1.3 悬浮剂 22-23 2.2 试验用仪器设备 23-24 2.3 涂料性能检测方法 24-27 2.3.1 悬浮性 24 2.3.2 涂挂性
14、 24-25 2.3.3 触变指数 25 2.3.4 常温透气性 25 2.3.5 烘干抗裂性 25 2.3.6 抗弯强度 25-26 2.3.7 剥离性 26-27 第 3章 膨润土对石英粉耐火骨料烧结性的影响 27-33 3.1 试验方案 27-28 3.2 试验方法 28 3.3 试验结果及分析 28-32 3.3.1 Ca 基膨润土试验结果及分析 28-31 3.3.2 Na 基膨润土试验结果及分析 31-32 3.4 小结 32-33 第 4章 SiO_2对铝矾土涂料耐火骨料烧结性的影响 33-37 4.1 试验方案 33-34 4.2 试验方法 34 4.3 试验结果及分析 34-3