机器维护保养1

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1、 Annex Manufacturer maintenance for stationery machines Christian Disselkamp Seite 1 08.03.2006 T:9888540030Doku to Manufacturer maintenance ENU.doc to 1.1 Cable chain Open chain and check for cable twisting Annex Manufacturer maintenance for stationery machines Christian Disselkamp Seite 2 08.03.20

2、06 T:9888540030Doku to Manufacturer maintenance ENU.doc to 1.3 Central oiling Unit The Central oiling Unit Is used to provide lubrication to the toothed rack Featurest Values Receptacle capacity 1,5 Liter Period of greasing impulses 25 min. Duration of greasing impulses 30 sec. Lubricants WEEKE-part

3、 no.: Flow fat 4-017-02-0040 T:9883511230X0001tb.jpg Annex Manufacturer maintenance for stationery machines Christian Disselkamp Seite 3 08.03.2006 T:9888540030Doku to Manufacturer maintenance ENU.doc Level of the lubricant dispenser Check once a week the level of the lubricant receptacle 14.4 of th

4、e central greasing for the toothed racks of the X- and Y-axis. Make sure that the level does not fall below the minimal level 14.3! Unscrew manually the lubricant receptacle 14.4. Fill-up oil Screw-on the lubricant receptacle Attention: While filling-up make sure that everything is absolutely clean!

5、 Only use the indicated oil sort Only use clean oil, Scratch . T:9883511230X0001tb.jpg 14.3 14.4 Annex Manufacturer maintenance for stationery machines Christian Disselkamp Seite 4 08.03.2006 T:9888540030Doku to Manufacturer maintenance ENU.doc To 1.6 Drive mechanism X-Axis With control power on pus

6、h the support in the direction of the arrow. No movement of more then +/- 0.05 mm should be seen. After releasing the support the DTI should return to 0. Annex Manufacturer maintenance for stationery machines Christian Disselkamp Seite 5 08.03.2006 T:9888540030Doku to Manufacturer maintenance ENU.do

7、c To 1.7 Toothed rack X-Axis Toothed rack 1.1 Check for dammage and clean when nessary 1.1 Annex Manufacturer maintenance for stationery machines Christian Disselkamp Seite 6 08.03.2006 T:9888540030Doku to Manufacturer maintenance ENU.doc To 1.8 Linear guides Check the linear guide and cover for dam

8、age. On older machines check that all plastic screw covers are present Metal cover plastic screw covers Annex Manufacturer maintenance for stationery machines Christian Disselkamp Seite 7 08.03.2006 T:9888540030Doku to Manufacturer maintenance ENU.doc To 2.4 Checking the tension of the drive belt Th

9、e tension of the drive belt 1.1 is correct, when it can be lightly twisted (See photo) 1.1 Annex Manufacturer maintenance for stationery machines Christian Disselkamp Seite 8 08.03.2006 T:9888540030Doku to Manufacturer maintenance ENU.doc To 3.6 Pneumatic in feed, main router motor Manually operate

10、the valve 1.1 to switch the main router motor in the lower position. Check the speed of movement (adjust when necessary with the throttle 1.2) .end point cushioning can be adjusted with the set screw 1.3 1.1 1.21.3 Annex Manufacturer maintenance for stationery machines Christian Disselkamp Seite 9 0

11、8.03.2006 T:9888540030Doku to Manufacturer maintenance ENU.doc zu 3.11 Mass of the drilling impulse exmine Manually switch all drilling spindles in the lower position. Using a DTI check that the underside of all the spindles are at the same height 1.1. The DTI should also be run along the side of th

12、e spindles 1.2 This Procedure is also to be carried out for the horizontal units and the grooving saw . The allowed tolerance is +/- 0,02 mm. 1.1 1.2 Annex Manufacturer maintenance for stationery machines Christian Disselkamp Seite 10 08.03.2006 T:9888540030Doku to Manufacturer maintenance ENU.doc z

13、u 4.1 Setting the air oiler After switching the support bars up an down (10X) Only one drop of oil should be seen to fall 1.1. Necessary adjustments can be made with screw 1.2. Check the level of the lubricator Check the level 13.8 of the lubricator all 4 weeks and fill up eventually: Unscrew Allen

14、screw 13.9 Fill oil up to the maximal marking Screw on Allen screw Resin and acid free oil ESSO Nuto H 32 WEEKE number 2-001-95-0541 Recommended oils: ESSO Nuto H 32 BP Energol HPL 32 ARAL Vitam GF 32 MOBIL DTE 24 SHELL Tellus Oil DO 32 T:9883511240X0001td.jpg 1.21.1 13.8 13.9 Annex Manufacturer mai

15、ntenance for stationery machines Christian Disselkamp Seite 11 08.03.2006 T:9888540030Doku to Manufacturer maintenance ENU.doc zu 4.2 Clean fine filter Compressed air maintenance unit In this unit, the entering compressed air is purified of water, oil and soil particles. The resulting water of conde

16、nsation escapes automatically. Clean fin filter In case of a compressed air decline, the fin filter must be cleaned: Stop air supply. Release knurled screw 13.12 by turning it several times in order to let escape the water of condensation and to purge to the system If no more air does escape, screw the knurled screw Press-in the bracket 13.11 of th

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