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1、New Product DevelopmentNPD(新產品開發流程),陳堅慈 (Fred Chen) , June 14 - 2002,2,為何需要新產品開發與流程 ?,新產品開發是什麼? 一個團體根據需要,訂定計劃,組織人員,開發設計與驗證樣品,並使之能大量複製與販售之過程稱之新產品開發流程 . 為何需要新產品開發 ? 一個以服務產生營利之團體,為使之利潤來源能持續不斷,必需在 原有產品利潤降低或開拓新事業領域時,進行新產品開發以維持適當利潤使團體存活 . 新產品開發風險 大量複製代表大量材料與金錢投入,若產品有任何重大瑕疵,將會造成產品退貨,輕者損失商譽賠錢解決,嚴重可能使公司經營發生困
2、難 降低風險提升利潤 經由適當有效流程控制,複製經驗,確保產品開發品質控管機制,以提升量產之品質,減低公司營運風險;經由經驗分享,減少犯錯機會,降低開發時間,使產品快速上市,以取得最佳利潤 .,3,PDCA Loop,Plan : To have a plan , ( What it is , How and When to do , How to check ) Do : Follow plan to do Check : Follow plan to do checking Action : To assess the effectiveness of result with plan,P
3、DCA ( Plan / Do / Check / Action ),Plan,Do,Check,Action,( Quality / 品質 , Cost / 成本 , Delivery / 交期 ),4,Life Cycle of Product,市場 Marketing,終止 End of Life,企劃 Planning,開發設計 Design,試作 / Sample 評價 / Evaluation,試產 Pilot Run,量產 Mass Production,5,Resource of Development,Product Design Capability,POWER,Publi
4、cation,Product Engineering,Thermal Design,Mechanical ID,BIOS S/W F/W,Electronic Hardware,Reliability Testing,Compatibility Testing,Testing Program,Testing Fixture,PCB Layout Simulation,Pre_Load,Manufacturing,EMC/Safety,6,Concept Design,DVT,MVT,EVT,Mass Production,Start,Planning,EVT : Engineer Verifi
5、cation Test , DVT : Design Verification Test , MVT : Manufacturing Verification Test,Product Development Control Flow,Pass,Pass,Pass,Fail,Fail,Fail,Gating,Gating,Gating,開發設計 Development Design,樣品製作 Sample Build 樣品評價 Verification Validation,試產 Pilot Run,NPD,NPI,NPD : New Product Development NPI : New
6、 Product Introduction,7,NPD / NPI,NPI Operation,Mass Production,ODM Project,OEM Project,NPI Operation,NPD Operation,NPI : New Product Introduction Focus on a product be phased in manufacturing related activities . NPD : New Product Development Except the NPI activities , It also included product des
7、ign and design verification and validation related activities .,Pass,Fail,Gating,NPI Operation,8,NPI ( New Product Introduction ),NPI : A process to make a product be produced , delivered to customer or market .,Product document transferring,Pilot Run,Mass Production,Yield rate improvement,Technical
8、 / Quality requirement,Failure analysis,reliability test,Early Manufacturing Involvement,DFM/DFT review & feedback,Manufacturing Readiness Review,Plan,Tooling,spec.,document,Set up project team,Project team list,depends on cooperation model,E. C. M.,Prototyping 1,2 ,Sample making,E.C.M.:Engineering
9、Change Management : ECR/ECN,9,ECR / ECN in PDM,10,Quality Manual,Function Procedures & Product Instructions,Individual Product spec., Drawing, etc.,(大QM),(500 q),Current Structures,T.P.D.,OF,Product,Material,Method (Process),Machine,BOM,Drawing,Spec.,Instruction,T.P.D. Related,Within Dept.,Cross Dep
10、t. Cross Function,New Structures,SOM*/Dept. 40 Books 10+chapters,TPD in Quality System Structure,Date : Apr. 20, 2000,Management Manual : Updated and globalized QM+Gen. etc. (ADM / FD / MIS/ Supporting Groups),Revise Upgrade,(0),(1),(2),(3),(4),(5),(6),(7),1999 2000 Standard for International and Gl
11、obal,(8),TQA,TQM,Best Class,INTERNAL CE GE,EXTERNAL,FEEDBACK/INTERNAL,FOLLOW UP,EXT. CUSTOMER,ECN,ECR.,CI.,FOLLOW UP CI/ECN.,Procedure,T.P.D, ECR, CI & ECN FLOW,HQ DC,SITE DC,Standardization Implementation,SITE QRB/DC,QRB,DC,MM/TPD,SOM,TPD : Technical Product Document,11,NPI TPD Documentation,12,Con
12、cept Design,DVT,MVT,EVT,Mass Production,Start,Planning,EVT : Engineer Verification Test , DVT : Design Verification Test , MVT : Manufacturing Verification Test,Pass,Pass,Pass,Fail,Fail,Fail,Gating,Gating,Gating,開發設計 Development Design,樣品製作 Sample Build 樣品評價 Verification Validation,試產 Pilot Run,NPD,
13、NPI,NPD : New Product Development NPI : New Product Introduction,Product Development Control Flow,13,What is EVT/DVT/MVT ?,Purpose : Increase Product Development Quality Reduce Risk of Development and Cost .,EVT : Engineering Sample Verification Test - Early engineering sample meet product specifica
14、tion requirement without severity bugs , the sample may be made by mechanical mockup , earlier version hardware and software . - With small sample quantity , less test resource involvement , Key and critical test items to verify the sample . DVT : Design Readiness Verification Test - Design mature e
15、ngineering sample meet product specification requirement without bugs , the sample should be tooling mechanical parts with near mature hardware and software . - With enough sample quantity , conduct all design test item to do verification to ensure product design readiness .,14,MVT : Manufacturing Readiness Verification Test - Manufacturing quality level sample - Pilot run with small quantity manufacturing to come out optimization parameter for mass production - Conduct manufacturing point view verification with quantitative sample to test product early life performance
