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1、Lifting Running ropes have six (6) randomly distributed broken wires in one lay or three (3) broken wires in one strand in one lay。转动的钢索的一捻中有六处任意分布的断掉的金属丝或者在其一股中有三条断的金属丝; Wear of one-third (1/3) of the original diameter of the outside individual wires caused by abrasion, scrubbing, flattening, or pe
2、ening ; 单独的钢索的外表由于磨损,擦洗,压扁或者锤击等原因磨损了它原来直径的1/3 Kinking, crushing, birdcaging, or any other damage resulting in distortion of the rope structure;扭结,破碎,或是其他的损坏而导致钢索结构的变形; Evidence of heat damage from any cause; 由任何原因引起的热破坏的迹象;,Wire rope should be replaced in several circumstances, including, but not li
3、mited to: 钢丝绳在以下情况下必须更换，但不仅限于,Wire rope 钢丝绳,Twist 扭曲,Twist 扭曲,Broken 鸟笼,Broken 损坏的绳索,插接钢丝绳的几种方法、要求与规定,插接的方式 插接的长度,Fixture卡具,Types of Shackles卡环的种类,Screw Pin Anchor Shackle 螺纹式,Round Pin Anchor Shackle销钉式,Bolt Type Anchor Shackle螺栓式,Fixture卡具,Check wear检查外观,Check cracks, bending and twisting检查弯曲处,Pin
4、 always seated锁头应该是固定好的,Check opening width检查开口宽度,Shackle Inspection卡环的检查,Check wear and straightness检查外观和呈直线的地方,Fixture卡具,Never replace a shackle pin with a bolt.不要用螺栓代替锁扣,The load will bend the bolt. 吊物会使螺栓弯曲,Check with manufacturer for specifications on Side Loading.与制造商确认侧装参数,120 degree max. 最大1
5、20度,Fixture卡具,CORRECT 正确,Installed properly as to number, direction, spacing and torque. 数量、方向、间距和扭矩都要以正确的方式安装,Installing Wire Rope Clips绳卡的安装,Safety twist way安装钢丝绳夹放“安全弯”方法,Fixture卡具,与绳径匹配的绳卡数Cable Head,Fixture卡具,Do Not Alternate! 卡具不要两个方向固定,Saddle is on Dead End! 卡具距钢丝绳末端太近,Examples of Improperly
6、Installed Wire Rope Clips不正确的绳卡安装方式,Fixture卡具,Manufacturers identification. 制造商的说明 Never weld on hooks. 吊钩不要使用焊接 Working safety latch. 工作安全插销,Hooks are designed to apply the load at the bottom of the saddle. 吊钩的设计用来在鞍部底端进行装载,LOAD,Hooks吊钩,Fixture卡具,Check for Cracks and Twisting检查曲折处,Check for Wear an
7、d Cracks检查外观和弯曲处,Check for Wear and Deformation检查外观和弯曲处,Check that Hook is Not Twisted检查吊钩没有弯曲,Hook Inspection Iteams吊钩检查,Fixture卡具,Most common method of terminating ropes on cranes.最普遍的连接绳子和吊车的工具 All parts must match in size.所有的零件尺寸必须匹配 Measure rope diameter to ensure proper size. 测量绳子直径确定尺寸,Cotter
8、锁销,Pin插销,Socket插座,Wedge楔,Wedge Sockets 楔形插座,Fixture卡具,Right 对,Wrong 错,6” 9”,Live end of the rope, the straight side of the socket and the pinhole all line up.放开绳子的末端，使插座垂直，所有的孔都在一条直线上,Wedge Socket - Correct Rope Installation楔形插座-正确的绳子安装,Fixture卡具,May be necessary to beat the socket during installati
9、on. 在安装过程中可能会击打插座 Socket may become mushroomed.插座可能会腐蚀 Replace when damage becomes noticeable.在插座出现明显的损坏的时候要替换,Wedge Socket Damage插座损坏,Knowledge of Lifting & Rigging 起重吊装作业的基本知识,Hand Signal 起重信号,Hand Signal 起重信号,An illustration of the signals must be posted at the job site 在工作现场必须张贴一张手势信号的图示说明,Signa
10、l 起重信号,Signal 起重信号,Signal 起重信号,Signal 起重信号,Knowledge of Lifting & Rigging 起重吊装作业的基本知识,Staff and Task 起重作业人员及其职责,Staff and task 起重作业人员及其职责,Crane operator 起重机司机 Signal staff 信号工 Sling operator 绳索工 L&R inspector吊装监督员,Crane operator 起重机司机,Operate at L&R inspectors presence or with the approval 在吊装监督员出席或
11、给予批准后才能进行吊装作业。 Operate crane safely and properly 安全可靠地操作起重机。 Ensure the condition on-site so that displacement and lifting can be operated safely, if not report to L&R inspector 保证场地条件能安全地进行位移和起吊操作。如果不能保证，他应报告吊装监督员。 Ensure outrigger installed properly and safely 保证所有的外伸部分都充分配置并是安全的。 Set all the swit
12、ches on no loading before operation and record inspection results 在进行吊装作业之前，将所有的限制开关设置为无荷载状态进行操作测试，将结果检查记录表上。 report all the questions of crane to L&R inspector 将起重机的任何问题向吊装监督员报告。 Ensure crane fixed safely when incline 保证当固定式起重机在倾斜状态时被安全地固定。 Ensure the weight before lifting 在起吊之前确定物体的重量。 Operation c
13、an not be done when barrier is on the circumrotate path 在旋转路径上有任何障碍物时不能起吊任何物体。 Operation can not be done if the signal is not clear 在没有从信号工那里得到清晰的信号之前不能起吊任何物体。 Crane can not be started if electrical wire is 3 m above the crane 在上方3米之内有带电的电线的情况下不得开启起重机。,Staff and task 起重作业人员及其职责,Signal staff信号工,Check
14、 with the sling operator to ensure the rigging is proper before giving the signals 在发出信号前和绳索工检验保证物体装配得当。 Give the clear and correct signals to crane operator 向起重机司机发出准确而清晰的信号。,Staff and task 起重作业人员及其职责,Sling operator 绳索工,Ensure lifting weight and inform to crane operator 确定载重重量并通知起重机司机。 Check if the
15、 tools in usage is proper 检查保证使用正确的起重器具。 Check rope knot and sling angle to avoid over load 检查绳结方法/吊索角度，避免出现绳索的过载。 Ensure stability 保证物体吊装的稳定性。 Prevent staff falling 防止吊起的松散的材料落下。 Avoid damage of rope knot with proper method 在吊装过程中采用合适的方法避免绳结损坏。 Report to L&R inspector if any emergency 在吊装器械有任何异常时立即
16、报告吊装监督员。,Staff and task 起重作业人员及其职责,L&R inspector吊装监督员,Coordinate L&R job 协调所有的吊装活动。 Ensure crane operator is competent with training certificate 保证让培训过且持有合格证书的的司机操作起重机。 Ensure sling operator and signal staff is competent 保证让指定的绳索工和信号工进行吊装工作。 Create safe condition for the site 建立安全场地条件。 Direct crane operator, sling operator and signal staff 在安全吊装过程中指挥起重机操作工、绳索工和信号工。 Adopt proper way to solve the hazard once reported to 一旦有不安全的情况报告，他应采取适当的措施。 Ensure all the L&R operation is safe 保证所有吊装操
