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1、阶段性PPAP生产零件批准流程,APQP,. Product Quality Planning is a structured method of defining and establishing the steps necessary to assure that a product satisfies the customer.,Supplier Timing PlanSupplier Development Plan,. Guidelines to produce a product quality plan which will support the development of
2、a product that will satisfy the customer,5 Phases-APQP Elements,APQP（先期产品质量策划）,. 产品质量计划是一个结构化的方法，用于定义和 建立一些必要的措施以确保产品满足顾客的需求。,供应商时间计划供应商开发计划,. 制订产品质量计划的指导方针，能支持开发出 满足顾客需求的产品,5 个阶段-APQP 要素,What is PPAP,. It is a process to evaluate -If the supplier understands the specification requirements (drawings
3、, material, tests) -If the manufacturing process can produce product meeting these requirements -If the process is stable,. It take place during an actual production run at the production rate (cycle time),Engineering SpecificationManufacturing Process meets the specActual production runProduction r
4、ate,什么是PPAP,它是一个流程，用于评估 -供应商是否理解了规范的要求（图纸，材料，测试） -生产过程是否能制造出符合这些要求的产品 -过程是否稳定 它发生在按照生产速率（周期时间）进行的实际生产过程,工程规范 制造过程符合规范 实际生产 运行速率,Most important,. It is the method used to approve a part. There is a PPAP for each new part,. If there is a design change, there is a new PPAP . If there is a production si
5、te change, there is a new PPAP,refer to AIAG PPAP Manual 4th Edition for more,最重要的是,它是用来批准一个零件的方法 每个新零件都有一个PPAP 有设计变更就有一个新的PPAP 有生产地点的变化就有一个新的PPAP （更多信息参见AIAG，即汽车行业行动组的PPAP手册第四版）,Who uses PPAP,FordGMDaimler Chrysler,AIAG,Johnson ControlsDelphiLearMore,MazdaToyotaHondaVWFiatMore,Non-AIAG,谁使用PPAP？,For
6、d GM Daimler,Johnson Controls Delphi Lear 更多,Mazda Toyota Honda VW Fiat 更多,AIAG,非AIAG,PPAP Requirements,. Design Record. Authorized Engineering Change documents. Customer Engineering Approval. Design Failure Mode and Effects Analysis (Design FMEA). Process Flow Diagram. Process Failure Mode and Effe
7、cts Analysis (Process FMEA). Control Plan. Measurement System Analysis Studies. Dimensional Results. Records of Material/Performance Test Results. Qualified Laboratory Documentation. Appearance Approval Report (AAR). Sample Production Parts. Master Sample . Checking Aids. Customer-Specific Requireme
8、nts. Part Submission Warrant(PSW),Standardindustryrequirements,CustomerSpecificrequirements,Phased PPAPRun-at-rateCapacity VerificationSREA,PPAP要求,设计记录 经过授权的工程变更文件 顾客工程批准 设计失效模式及其后果分析（DFMEA） 过程流程图 过程失效模式及其后果分析（PFMEA） 控制计划 测量系统分析研究 尺寸结果 材料/性能测试结果 初始过程能力研究 合格的试验室文件 外观批准报告（AAR） 生产件样品 标准样本 检查辅助 顾客特殊要求 零
9、件提交保证书（PSW）,标准工业要求,阶段性PPAP 节拍生产（Run-at-rate） 产能确认 供应商工程批准申请（SREA）,What is Phased PPAP,. A procedure to -Align the PPAP requirements to the program events -Align the activities at suppliers to the program needs,PPAP Phase,Build Event,PPAP Phase 0 PPAP Phase 1,PPAP Phase 2,PPAP Phase 3,FEU,MP,PP,什么是阶段
10、性PPAP？,一个流程，用于 -按照项目节点调整PPAP要求 -按照项目需要调节供应商进行的活动,PPAP阶段,试制活动,PPAP阶段0 PPAP阶段1,PP,PPAP阶段2,FEU,PPAP阶段3,MP,Phased PPAP Alignment,PP,FEU,MP,J1,Phase 0 Phase 1,Phase 2,Phase 3,阶段性PPAP的调试,PP,FEU,MP,J1,阶段0 阶段1,阶段2,阶段3,PPAP Phase 0:Run-at-Rate,Objectives: To confirm that all production input requirements are
11、 available and understood, and can support a limited production run. To provide an early indicator that the design of the process/tool/facility has the potential to produce at rate the required number of acceptable parts as determined by the prelaunch control plan.,PPAP阶段0：节拍生产,目的： 确保所有产品的输入要求都已具备和被
12、理解，并能支持小批量的生产运行。 提供早期指标，表明工艺/模具/设备的设计具有按一定生产速率，生产前期投产控制计划所决定的合格零件需求数量的潜力。,What happens on Phase 0?,The supplier shall have all engineering information to be able to design its manufacturing process. The supplier conducts a run-at-run -Hard tooling -Mass Production environment -300 parts -Job 1 Manuf
13、acturing location Production capacity studies Engineering Specifications Manufacturing Process Run-at-rate Capacity Analysis,阶段0阶段会发生什么？,供应商需要掌握所有工程信息以便能设计制造过程。 供应商实施节拍生产（Run at Rate）验证 -硬模 -量产环境 -300个零件 -Job 1制造场所 生产能力研究,工程规范 制造流程,节拍生产,产能分析,Applicable Elements, Design Record Authorized Engineering
14、Change documents Customer Engineering Approval Design Failure Mode and Effects Analysis (Design FMEA) Process Flow Diagram Process Failure Mode and Effects Analysis (Process FMEA) Control Plan Checking Aids Customer-Specific Requirements,Engineering Specifications,Manufacturing Process,RR,适用要素,设计记录
15、经过授权的工程更改文件 顾客工程批准 设计失效模式及其后果分析（设计FMEA） 过程流程图 过程失效模式及其后果分析（流程FMEA） 控制计划 检查辅助 顾客特殊要求,工程规格,制造过程,RR,Questions,Is there a PSW at the end of Phase 0? Dose the RR have to be witnessed by the STA? How many parts does the supplier have to produce for the Run-at-Rate? Can we do Phase 0 before all the DV tests finish? Do all the component drawings have to be available?,问题,阶段0结束前有没有PSW？ 需要由STA见证RR吗？ 供应商需要按照节拍生产制造多少零件？ 我们是否必须在阶段0前完成所有DV试验吗？ 是否所有零件图纸都已经具备？,PPAP Phase 1:Quality Verification,Utilizes parts produced during Phase 0. Objectives: To co
