《PhasedPPAPprocessVCC精编版》由会员分享，可在线阅读，更多相关《PhasedPPAPprocessVCC精编版（38页珍藏版）》请在金锄头文库上搜索。
1、,VCC Phased PPAP process沃尔沃汽车Phased PPAP流程,VCC Phased PPAP Process_v2, 53200, Andreas Tomic, atomic,Page 2,Issue date: 12/Jul/2011, Security Class: Public,This course describes the purpose and applicability of VCC Phased PPAP (Production Part Approval Process) Section1: General introduction to PPAP/
2、PPPAP简介 Section2: VCC Phased PPAP Introduction VCC阶段PPAP介绍 VCC phased PPAP 沃尔沃阶段PPAP Supplier Roles & Responsibilities 供应商角色和职责 Submission to Customer + Exception management 递交客户和让步管理流程 Section3: Phased PPAP Benefits 阶段PPAP的优势 Difference between PPAP & VCC Phased PPAP PPAP和阶段PPAP的差别 Phased PPAP hand
3、book 阶段PPAP手册,COURSE OVERVIEW 课程概述,VCC Phased PPAP Process_v2, 53200, Andreas Tomic, atomic,Page 3,Issue date: 12/Jul/2011, Security Class: Public,Section 1:General introduction to PPAPPPAP简介,Purpose for this Section: PPAP Introduction PPAP简介,VCC Phased PPAP Process_v2, 53200, Andreas Tomic, atomic,
4、Page 4,Issue date: 12/Jul/2011, Security Class: Public,What is PPAP? 什么是PPAP,PPAP stands for Production Part Approval Process (PPAP是生产件批准程序） PPAP defines Generic requirements for production part approval.（PPAP定义了生产件批准的基本要求） Purpose of PPAP is to determine if all customer engineering design records a
5、nd specification requirements are properly understood by the organization 评估组织是否完全理解客户所有的设计和技术要求 is to ensure that the manufacturing process has the potential to produce product consistently meeting these requirements during an actual production run at the quoted production rate 保证在确定的产线上有能力生产出稳定的满足
6、客户产品 PPAP shall apply to sites supplying: Production and Service parts. (PPAP适用于生产件和售后件),VCC Phased PPAP Process_v2, 53200, Andreas Tomic, atomic,Page 5,Issue date: 12/Jul/2011, Security Class: Public,The 18 PPAP Elements/PPAP的18项要素,1. Design Records 2. Engineering Change Documents 3. Engineering Ap
7、proval 4. Design FMEA 5. Process Flow Diagrams 6. Process FMEA 7. Control Plan 8. Measurement System Analysis Studies 9. Dimensional Results,10. Records of Material / Performance Test Results 11. Initial Process Studies 12. Qualified Laboratory Documentation 13. Appearance Approval Report 14. Sample
8、 Production Parts 15. Master Sample 16. Checking Aids 17. Customer-Specific Requirements 18. Production Part Approval Process Submission Warrant (PSW),The above section numbers are in alignment with the AIAG published PPAP 4th Edition Manual,VCC Phased PPAP Process_v2, 53200, Andreas Tomic, atomic,P
9、age 6,Issue date: 12/Jul/2011, Security Class: Public,Voice Of the Customer and Special characteristics list 客户的呼声和特殊特性,Design FMEA设计 FMEA,Prototype control plans 原型件控制计划,Pre-launch control plan 试产控制计划,Process FMEA过程FMEA,Process flow charts 工艺流程图,Production control plan 量产控制计划,Operator instructions作
10、业指导书,Documentation flow 文件的流程,VCC Phased PPAP Process_v2, 53200, Andreas Tomic, atomic,Page 7,Issue date: 12/Jul/2011, Security Class: Public,When is submission of PPAP required? 什么时候需要递交,PPAP is to be submitted for: A new or modified part 任何新的或更改的零件 Process or material changes 任何工艺和材料的变更 Correction
11、 of a deviation to spec on a previously approved part. 对之前的临时认可的产品的更正 Volume increase or change in supplier capacity.供应商产能的增加或改变 Site Relocation 生产场所的变更 Note that: The Supplier must notify VCC using the Supplier Request for Engineering Approval (SREA) or Supplier request for Industrial Change Approv
12、al (SRICA) 供应商变更需按照沃尔沃“SREA”或“SRICA”流程进行 The Supplier is required to notify the SQM Engineer of any changes after initial PPAP approval 有任何初始PPAP批准后发生的变更，供应商必须通知SQM,VCC Phased PPAP Process_v2, 53200, Andreas Tomic, atomic,Page 8,Issue date: 12/Jul/2011, Security Class: Public,Section 2:VCC Phased PP
13、AP Introduction沃尔沃Phased PPAP介绍,Purpose for this Section: VCC phased PPAP VCC阶段PPAP Supplier Roles & Responsibilities 供应商角色和职责 Submission to Customer + Exception management 递交客户和让步管理流程,VCC Phased PPAP Process_v2, 53200, Andreas Tomic, atomic,Page 9,Issue date: 12/Jul/2011, Security Class: Public,VCC
14、 Phased PPAP is a VCC approach to PPAP process management VCC Phased PPAP 是VOLVO管理PPAP流程的方式 Introduced to improve launch performance 目的是提高项目启动开发效率 Requires a supplier site to demonstrate 要求供应商的现场满足 Manufacturing/geometry capability 生产和尺寸稳定的能力 Product quality 产品质量 And production capacity 产能要求 prior t
15、o job #1 在job #1之前 Is derived from the Ford process but is not equal to it. It is important to ensure that the Volvo Car Corporation version is always used for Volvo Car Corporation business as both are NOT interchangeable. 是从Ford起源但并不相同，所有VCC的供应商必须使用VCC的版本。,What is VCC phased PPAP?,VCC Phased PPAP
16、Process_v2, 53200, Andreas Tomic, atomic,Page 10,Issue date: 12/Jul/2011, Security Class: Public,PPAP/VCC PHASED PPAP COMPARISON 两者比较,VCC Phased PPAP organizes the process into four phases VCC Phased PPAP把PPAP流程分为四个步骤 Phase 0+: Run-at-Rate + geometry 节拍生产和尺寸验证 Phase 1: Quality Verification 质量验证 Phase 2: Production Verification 生产验证 Phase 3: Capacity Verification 产能验证,X,Job 1,TT,PP,PPAP,VCC Phased PPAP RRPhase 0+ Phase 1/2 Phase 3,VCC Phased PPAP Process_v2, 53200, Andreas Tomic,
