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1、张家港特锐机械制造有限公司 JIANGSU TEDRAIL INDUSTRIAL CO.LTD版本 Rev.A日期 Date2016.07.18A2016.07.18Rev.版 本Amend Date修 改 日 期Content内 容 Project Name： Raillink Project 检验测试计划 Inspection and test planFile No.文件编号TC-QM- 01张家港特锐机械制造有限公司 JIANGSU TEDRAIL INDUSTRIAL CO.LTDRev.版 本ADate日 期2016.07.18Compiling Dept.编 制 部 门QC De
2、pt.质控部 Sent to Dept.发送部门 生产部Production Dept.技术部 TechnicalDept. 项目部ProjectDept.合 计TotalApproved By批 准Checked By审 核Produced By制 作1113备注：本文件有中英两种文本，如有冲突以中文为准,英文版本则为参考。This document is made out in both English and Chinese versions. We hereby set Chinese version as standard and English version as a refer
3、ence shall any conflicts accrued.14/141. 检验流程 Quality Inspection Flow Chart 业务流程Inspection Flow Chart始点Starting Time关联事项Relevant Procedure技术部门提供相关文件（图纸、施工工艺）Relevant document authorized by Technical Dept. (drawings, WPS)客户要求Customer requirements部门内部检查项目讨论Internal inspection discussion 检查计划公布发放Inspec
4、tion Plan Releasing检查计划作成 Inspection Plan部门例会落实或者专题会议 Implementation Meeting现场各工序检验申请Apply for QC inspectionQC现场检查 QC site inspection不合格 unqualifiedQC现场检查结果判定/确认 QC inspection results顾客NCR 合格 qualified纠正预防措施（必要时）Corrective and Prevention action （if necessary）检查结果文件整理归档Organize and file the checking
5、report检查结果接受Accept检查结果确认Confirm inspection results工序转序-下道工序Transfer to next process品质数据分析Data analyze完工总结及归档 Project summary and file.下一定单改进Improvements plan for next order下一定单改进完工总结及归档品质数据分析工序转序-下工程开工前完成Shall be finished before projects start工序检验流程；Each process inspection procedure. 内部业务分担；Internal
6、 inspection allocation. 不良事项；Non-conformance items. 顾客NCR；non-conformance record. 不合格品处理程序；Non-conformance treatment procedure.QC一次检查合格率；QC inspection one time passing rate.数据分析程序Data analyze2.1进料检验 Incoming Quality Control Process name工序名称Inspection Item检验项目Inspection Requirement检验要求Inspection Equi
7、pment检验工具InspectionMethod检验方法Frequency检验频度Quality Record记录文件Reference Document参考文件Responsible Dept./ Person负责部门/职务材料验收Material inspection材料证书确认Mill certification confirm核对材料证书与相关标准符合性，Whether mill certification are in accordance with relevant standards_目视VT到货验收 10%Receiving 10%记录表单Record sheet材料标准Ma
8、terial standard质控部/进料检验员QC dept. /Material inspector材料验收Material inspection钢材验收Raw material inspection按材料标准,检查外观、长度、宽度、厚度、平面度等Check the appearance, length, width, thickness, flatness according to standards钢卷尺、游标卡尺Steel tape, venire caliper目视、测量VT， measure到货验收 10%Receiving 10%记录表单Record sheet材料标准Mate
9、rial standard质控部 /进料检验员QC dept./Material inspector焊材验收Welding Material inspection合格证书certificate inspection按焊接材料标准，检查焊材包装，核对批号Check welding material package, identification mark with relevant standards_目视VT到货验收 10%Receiving 10%记录表单Record sheet材料标准Material standard质控部/进料检验员QC dept./Material inspector
10、机械零件验收Mechanical component合格证书certificate inspection按材料标准,检查外观尺寸等Check the appearance, dimension according to standards钢卷尺、游标卡尺Steel tape, venire caliper目视、测量VT， measure到货验收 10%Receiving 10%记录表单Record sheet材料标准，图纸Material standard，drawing质控部/进料检验员QC dept./Material inspector电气零件验收Electrical component
11、合格证书certificate inspection功能测试 Functional test电源Power supply目视VT，到货验收 10%Receiving 10%记录表单Record sheet材料标准，图纸Material standard，drawing质控部/进料检验员/电气工程师electricalengineerQC dept./Material inspector涂装材料验收Painting Material inspection合格证certificate inspection检查油漆桶标识，核对批号检查钢丸是够符合要求Check paint pot, shot gri
12、t identification mark with relevant standards，_目视VT到货验收 10%Receiving 10%记录表单Record sheet材料标准Material standard质控部/进料检验员QC dept./Material inspector2.2过程检验 In Process Quality Control Process name工序名称Inspection Item检验项目Inspection Requirement检验要求Inspection Equipment检验工具InspectionMethod检验方法Frequency检验频度Quality Record记录文件Reference Document参考文件Responsible Dept./ Person负责部门/职务A. 下料 Cutting 下料cutting & layout数控切割精度检查accuracy checking record of NC. cutting machine工艺要求 Process requirements钢卷尺Steel tape尺寸测量Dimension checking每班次Each shift记录表单Record sheet质控部/进料检验员QC dept./Material inspector下料cutting
