{设备管理}大型设备吊装施工方案申报审批单

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1、上海赛科石油化工有限责任公司50万吨/年乙苯/苯乙烯装置大型设备吊装施工方案页码: 21 组织管理体系:Organization management system1.1 现场吊装组织机构Suspending organization on site吊装总指挥技术供应质量安全吊装顾问组抬尾指挥主吊指挥起重班机械操作员测量人员其他工种设备铆工班现场吊装指挥 Suspending advisor team Chief commander of suspending Technology supply facility quality safety Suspending commander on s

2、ite Main suspending commander lifting trail commander Lifting team machine operator other types workerRivet worker team measure worker1.2 主要人员职责 Duties for important personnel吊装总指挥对大件设备吊装工作的总体运行进行协调控制,提供资源保证,签发吊装令。 The suspending chief commander correspond and control the whole suspending work of th

3、e heavy facilities, also supply the guarantee of materials and sign the command o suspending. 吊装现场指挥负责组织吊装方案的实施。 Suspending commander on site take charge of organizing to practice the suspending scheme.技术负责人负责编制吊装方案,参加技术交底,参加技术攻关工作,参与风险评估和吊装前的检查确认。 Technology principal take charge of writing the sus

4、pending scheme, telling the technology intentions, attending in tackling key technology problem and risk evaluating and affirming checking before suspending.质量负责人负责审查、确认特殊作业人员上岗资格,参加到货设备的检查和验收,组织设备基础验收、检查确认施工质量。 Quality pricipal charge in examination and affirm the special worker mooount guard with

5、certification, he also attend in checking and accept the received facilities, organize to check and accept the facilities basic, check and affirm the construction quality.设备负责人负责对进场施工设备的状况进行核实确认。负责设备的日常维护管理,参与风险评估工作。 Facility pricipal take charge of vertify and affirm the conditions of construction

6、facilities on site, daily maintaining and management of facilities and attending risk evaluating. 安全负责人负责提出HSE实施计划,监督HSE管理的实施。 Safety pricipal take charge of supplying HSE practice scheme and supervising HSE management implementation.供应负责人根据工程需要及时保质保量供应器材,组织到货设备验收。 Supply pricipal purvey equipments

7、with quality and quantity in time according to the project requirement, and organize to check and accept the received facilities. 2运输路线: (运输公司编制)Transportation route: (workout by transport company)3运输车辆的性能特点(运输公司编制) Functions and features of vehicles (workout by transport company)4卸车位置及方位 Unloading

8、places and orientation 4.1大型设备卸车、吊装顺序(详见大型设备吊装运行计划) Unloading and suspending orders of heavy facilities (see running plan of suspending heavy facilities)4.2 设备摆放所占的道路及时间: Road and time occupied by putting the facilities:1)10#路:摆放T-4001、T-4003安装平台、保温、管线 03年10月15日-11月6日;2月1日-2月9日 NO 10 Road: put T-400

9、1 during October 15 to November 6, 2003; February 1st to 9,20042)8#路:1250t吊车组车 04年2月1日-2月9日。 NO 8 Road: install 1250t crane from February 1st to 9, 2004. 4.3 设备卸车配合及支撑 Cooperating and supporting of unloading facilities 4.3.1 卸车 Unloading 预搭设支撑垛; Build the supporting buttress in advance; 油压板车进入指定位置;

10、Enter the oil pressure plank machine to the appointed place; 在卸车支撑处摆好卸车用的钢梁及鞍座; Putting the unloading girder and bicycle saddle in the unload supporting place; 启动油压板车升降千斤顶,将设备顶起; Startup the lifting and droping jack of oil pressure to peak up the facilities; 将卸车用钢梁及鞍座放置到支撑垛上; Put unload on the suppo

11、rting buttress by the girder and bicycle saddle; 降下油压板车,将设备落到卸车鞍座上; Down the oil pressure plank and let the facilities on the unloads bicycle saddle; 退出油压板车。 Exit from the oil pressure plank.4.3.2 支撑处理 Supporting disposal设备下由2个支撑点4个支撑垛受力,每个支撑垛应满足受力要求,支撑垛与地接触面积为9平方米(每个支撑垛下面铺设3040mm钢板,支撑垛由钢结构支架或道木垛组成)

12、。 Two supporting points and four supporting buttress under the facilities to bear the weight, each buttress should meet the requirements of bearing. The contact area between supporting buttress and ground is 5 square meters (lay 3040 mm armor plate under each buttress containing of steel structure p

13、lank or crosstie buttress.)支撑示意图Supporting sketch map4.3.3 卸车原则上采用以下方法: Unloading adopt the following measures in principle:1) 充分考虑设备进入现场与其吊装时间的逻辑关系,尽量使用CC8800直接从拖车上卸货及吊装。 Consider the logical relationship of entering onsite and suspending time for facilities sufficiently, try best to use CC8800 to

14、unload and suspend directly from the trailer.2) 大型设备根据合同由运输方直接运输至现场指定位置。 According to the contract, heavy facilities should be deliveried by transport side directly to the appointed places3) 较小型设备直接运输至现场后,采用M250型250吨履带吊直接卸车或吊装。 Use 250ton pedrail crane Model 250 to delivery or suspend directly after the smaller facilities being deliveried on site.4) 如果设备卸于临时库房,则根据设备重量、规格尺寸等条件采用KMK5160型160吨汽车吊单车或160吨汽车吊与TG-1300型130吨汽车吊双车抬吊的方法将设备

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