《{生产管理管理}英文》由会员分享，可在线阅读，更多相关《{生产管理管理}英文（27页珍藏版）》请在金锄头文库上搜索。
1、GLOBAL PURCHASINGSupplier Technical AssistanceEdition 1, October 2002Phased PPAP 3Phased Production Part Approval ProcessPhased PPAP Ford Motor CompanySupplier Technical AssistanceOctober, 2002Table of ContentsAcknowledgements Foreword CONTENTSPhased PPAP Introduction3PPAP Milestones4Phased PPAP Ove
2、rview5Phased PPAP Process Flow6Run-at-Rate7Phase 1 PPAP Quality Verification8Phase 2 PPAP Production Verification9Phase 3 PPAP Capacity Verification10Customer Disposition of the PSW13Expectations14Appendix A15Appendix B21Appendix C22Appendix D24AcknowledgementsThe development of Phased PPAP and the
3、supporting systems has represented a substantial undertaking. We would like to thank the members of the Ford development team as well as acknowledge key suppliers for their time and effort in this project, including: Dana Lear Magna Meridian Automotive SY Systems Technologies TRW Visteon2Foreword Ph
4、ased PPAPVision Partner with suppliers to drive flawless execution in vehicle launch and deliver products that surpass customer expectations.TeamworkFord Motor Company and its suppliers must work together to deliver a quality part, produced on-time, that meets all Ford engineering requirements. To a
5、ccomplish this goal, Ford and its suppliers must place trust, integrity and accuracy above all else in the Production Part Approval Process.Supplier Responsibility in Flawless LaunchSupplier delivers a successful launch with no quality or capacity issues that affect the Ford production process. What
6、 Phased PPAP Means to Ford Motor CompanyPhased Production Part Approval Process (PPAP) is the process in which the supplier demonstrates they can produce quality parts and provide these parts to Ford at the required volume. Successful completion of Phased PPAP demonstrates supplier readiness using t
7、he production machinery, tooling, and facilities with the intended personnel at the intended production rate that is capable of meeting the Ford required volumes (as specified on the Request for Quotation).Phased PPAP IntroductionAs a result of reviewing industry best practices, Ford has modified PP
8、AP into a three phased approach that will independently verify product quality, production readiness and capacity prior to Job #1. Phased PPAP will provide the launch team with an improved method of risk management and provide a consistent method for a supplier to determine if they meet Ford project
9、ed program volumes (See Appendix A). Phased PPAP ensures that the supplier process has the potential to produce a quality product that consistently meets Ford requirements during an actual production run at the quoted production rate.Phased PPAP separates the PPAP process into three phases: q Phase
10、1 is called Quality Verificationq Phase 2 is called Production Verificationq Phase 3 is called Capacity Verification.This Phased approach requires the supplier to provide promise dates to Ford for each of the three events, and additionally includes the requirement for the supplier to indicate that R
11、un at Rate has been successfully completed. (Appendix B, Table 1 summarizes these requirements)Note: For less complex components/commodities/production streams, it is possible to complete multiple phases as a single event.Phased PPAP OverviewScopePhased PPAP redefines both the interpretation and exe
12、cution of the Production Part Approval Process (PPAP) (including the Part Submission Warrant (PSW) and is required for the following:1. A new part or product (i.e., a specific part, material or color not previously supplied to the specific customer).2. Correction of a discrepancy on a previously sub
13、mitted part.3. Product modified by an engineering change to design records, specifications, or materials.4. Any situations required by Section I.3.1 from the AIAG PPAP Manual, 3rd Ed. (See Appendix C).These requirements are a minimum; local operations may require additional approvals.Phased PPAP wil
14、l eventually be applied globally in the Production Part Approval Process. Suppliers are required to apply the Phased PPAP process, including promise dates, confirmation and event completion for all new tooled parts.Phased PPAP applies to both new vehicle programs and for vehicles currently in produc
15、tion, i.e. running changes. Benefits of Phased PPAPSuppliers and Ford will benefit from the use of Phased PPAP. Phased PPAP: Requires planning for launch Divides PPAP activities into more manageable segments Ensures assessment of supplier ability to handle production volume Provides a consistent mechanism to determine capacity verification Provides the program team with additional measures to forecast program readiness Provides clarity to the existing PPAP process
