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1、Numerical Control One of the most fundamental concepts in the area of advanced manufacturing technologies is numerical control (NC).Prior to the advent of NC, all machine tools were manual operated and controlled. Among the many limitations associated with manual control machine tools, perhaps none
2、is more prominent than the limitation of operator skills. With manual control, the quality of the product is directly related to and limited to the skills of the operator . Numerical control represents the first major step away from human control of machine tools.Numerical control means the control
3、of machine tools and other manufacturing systems though the use of prerecorded, written symbolic instructions. Rather than operating a machine tool, an NC technician writes a program that issues operational instructions to the machine tool, For a machine tool to be numerically controlled , it must b
4、e interfaced with a device for accepting and decoding the p2ogrammed instructions, known as a reader.Numerical control was developed to overcome the limitation of human operator , and it has done so . Numerical control machines are more accurate than manually operated machines , they can produce par
5、ts more uniformly , they are faster, and the long-run tooling costs are lower . The development of NC led to the development of several other innovations in manufacturing technology:1. Electrical discharge machining.2. Laser cutting.3. Electron beam welding.Numerical control has also made machine to
6、ols more versatile than their manually operated predecessors. An NC machine tool can automatically produce a wide variety of par4s , each involving an assortment of undertake the production of products that would not have been feasible from an economic perspective using manually controlled machine t
7、ools and processes.Like so many advanced technologies , NC was born in the laboratories of the Massachusetts Institute of Technology . The concept of NC was developed in the early 1950s with funding provided by the U.S Air Force .In its earliest stages , NC machines were able to make straight cuts e
8、fficiently and effectively.However ,curved paths were a problem because the machine tool had to be programmed to undertake a series of horizontal and vertical steps to produce a curve. The shorter is the straight lines making up the step ,the smoother is 4he curve . Each line segment in the steps ha
9、d to be calculated.This problem led to the development in 1959 of the Automatically Programmed Tools (APT) language for NC that uses statements similar to English language to define the part geometry, describe the cutting tool configuration, and specify the necessary motions. The development of the
10、APT language was a major step forward in the further development of NC technology. The original NC system were vastly different from those used punched paper , which was later to replaced by magnetic plastic tape .A tape reader was used to interpret the instructions written on the tape for the machi
11、ne .Together, all /f this represented giant step forward in the control of machine tools . However ,there were a number of problems with NC at this point in its development.A major problem was the fragility of the punched paper tape medium . It was common for the paper containing the programmed inst
12、ructions to break or tear during a machining process, This problem was exacerbated by the fact that each successive time a part was produced on a machine tool, the paper tape carrying the programmed instructions had to rerun thought the reader . If it was necessary to produce 100 copies of a given p
13、art , it was also necessary to run the paper tape thought the reader 100 separate times . Fragile paper tapes simply could not withstand the rigors of shop floor environment and this kind of repeated use.This led to the development of a special magnetic tape . Whereas the paper tape carried the prog
14、rammed instructions as a series of holes punched in the tape , theThis most important of these was that it was difficult or impossible to change the instructions entered on the tape . To make even the most minor adjustments in a program of instructions, it was necessary to interrupt machining operat
15、ions and make a new tape. It was also still necessary to run the tape thought the reader as many times as there were parts to be produced . Fortunately, computer technology become a reality and soon solved the problems of NC, associated with punched paper and plastic tape.The development of a concep
16、t known as numerical control (DNC) solve the paper and plastic tape problems associated with numerical control by simply eliminating tape as the medium for carrying the programmed instructions . In direct numerical control, machine tools are tied, via a data transmission link, to a host computer and fed to the machine tool as needed via the data transmission linkage. Direct numerical control represented a major step forward over punched tape and plastic tape. Ho
