化工厂常用PSSR检查表国外

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1、PSSR Checklist Example A-1PSSR清单示例A-1Description of System/Area Under Review所审查系统/区域的描述Date日期Time时间List of Participants参与者Circulation: those present plus传阅:参加人员加上Comments讨论ItemNo.序号Recommendation(Type Action Below or not applicable)建议(请填写下列行动项或注明“不适用”)Department / ResponsiblePerson部门/责任人CompletedDat

2、e完成日期1.Review HAZOP list for applicable actions查看HAZOP列表看相关行动项是否解决2.Review CHAZOP list for applicable actions查看CHAZOP列表看相关行动项是否解决3.Review punch list for applicable actions.查看剩余工作清单看相关行动项是否解决4.Noise level monitoring (document)噪音等级监测(文件)5.Exposure monitoring (document)操作人员暴露风险监测(文件)6.Emissions permits

3、排放许可7.Other operating permits其他允许的行动System Checkout Items系统检查项目系统检查条目8.Complete/document quality assurance program:完成质量保证体系并建立了文档a) Received equipment=purchased收到的设备=购买的设备b) Adherence to design drawings/specifications采用的设计规c) Materials of construction施工材料d) Workmanship工艺技术.Equipment components check

4、out/commissioning (document)设备部件检查/调试(文件)9.Loop and interlock/permissive/alarm: set point adjustment and testing (document results)回路和联锁/许可/报警:设置点调整和测试(文档记录)10.Instrument calibrations done and documented仪表校订完成并记录11.Validation protocol developed, approved and executed制定、批准和执行的验证协议12.Pressure testing

5、done and documented压力测试完成并记录13.System cleaned and flushed系统已完成清扫、冲洗14.Fire protections systems inspected, acceptance-tested documentation provided消防系统已检查,并有测试、验收记录15.Ventilation systems balanced通风系统已平衡16.Performance checkout of local exhaust systems局部排气系统的性能检测17.Vibration measurements/documentation振

6、动测量记录18.Field radiography done and documented as required现场放射性物质检测已完成并记录19.Baseline data, such as thickness readings for pressure vessels/piping基础数据,如压力容器/管线的壁厚20.Other baseline data其他基础数据21.NDT reports无损检测报告22.Water batching (document)配水(记录)Engineering Design Documentation工程设计资料23.Narrative of cont

7、rol philosophy/Sequence of operations documentation操作控制原理/操作顺序的说明资料24.Instrument index仪表索引25.Instrument loop diagrams仪表回路图26.Interlock (safety & non-safety) descriptions联锁(安全和非安全)描述27.As-built drawings: P&IDs, electrical, piping, mechanical竣工图:PID图,电气图,配管图,机械图28.Tabulation of process alarms, interlo

8、cks/permissive descriptions and trips with settings (P&ID)工艺报警表、联锁/许可说明表和带设定值(P&ID)的跳转表29.Review and approval of fire protections systems design消防系统设计的审查和许可30.Piping specifications (P&I/mechanical drawings)配管图(PI图 /机械图)31.Pressure relief device sizing calculations安全阀规格的选定计算32.ASME code pressure vess

9、els U-1 data sheets (to Maintenance) 压力容器ASME代码U-1数据表(用于维修)33.Reference codes/standards for facility design装置设计的参考规/标准34.Reference codes/standards for facility installation设备安装的参考规/标准35.Design codes for specific equipment特殊设备的设计规36.Welder certification焊工书37.NDT certification无损检测证书38.Electrical class

10、ification drawings电器分类图39.Electrician certification for classified areas特定施工区域的电工书Maintenance Items维修项目40.Spare parts lists developedList equipment:备品备件清单并附设备清单41.Stock required spare parts备品备件所需储存设施42.Equipment manuals/specifications to Maintenance and Operating Department维修和操作部门的设备手册/说明43.Vendor p

11、rints供应商提供的印刷资料44.Submit preventive maintenance requests (PMs)提交的预防性维修要求45.Service contracts in place服务合同已签订46.Train maintenance personnel and document培训维修人员和相关培训资料Operational Items生产项目47.Develop SOP and special procedures incorporate safety and operational issues:编写标准操作规程(SOP)及特殊操作规程考虑了操作风险和可操作性问题4

12、8.Complete change control authorizations完成变更控制授权49.Develop/issue operating procedures:制定/颁布下列操作规程a) Initial start-up初次开车b) Normal start-up正常开车c) Normal operation正常操作d) Normal shutdown正常停车e) Emergency operations including emergency shutdown包括紧急停车的应急操作f) Start-up following emergency shutdown紧急停车后开车g)

13、Start-up following turnaround大修后开车h) Non-routine procedures (equipment clean-out, equipment preparation for maintenance)非常规程序(设备清理、设备维修准备)i) Auxiliary equipment operation辅助设备的操作50.Train operating personnel and document培训操作人员和相关培训资料51.Provide technical coverage技术服务围52.What is the probability of containment failure? What are the subsequent consequences? Review spill containment, rainwater runoff, and fire water containment.防泄漏设施的失效概率是多少?失效的后果是什么?审查防泄漏设施、雨水流量和消防水容量Electrical Issues电气问题53.Panel access, clearance around panel, keys, etc.配电盘的通道、配电盘周围的间隙、钥匙等54

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