QS-9000导入的基础手册

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2、ISO9000series 1994QS9000 I 1995QS9000 I 1998QS9000 I H 5 QS 9000 YS Q 101R H 6 QS 9000Q SOEMS S OEM ChryslerFordGM MackTrucksNavistarPACCARVolvoMitsubishiToyota H 7 QS9000 1 |y QSR 19982 a| APQP 19953 aJ PPAP 19994 c FMEA 20015 yy MSA 19956 yu SPC 19957 |yu QSA 1998 H 8 NQS 9000 ISO90011994 S H 9 QS

3、 9000V H 10 WV cQS 9000 AVSQ 94xIEAQF94IVDA6 1I H 11 QS 9000m A TierOneSuppliers QS 9000C SOEMSuSOEMSA TierTwoSuppliers QS 9000C H 12 QS 9000m O Ka M OEMSHcu MOEMS OEMS H 13 R CClQS 9000C H 14 CClQS 9000C CClQS 9000C H 15 19971231CClQS 9000CDELCO1998731CClQS 9000C 19991231CClQS 9000C H 16 S MITSUBIS

4、HI󹩑19971231QS 9000CTOYOTA󹩑1998630QS 9000C H 17 JCCAccreditationBodies JCCJCCUKASmRvARABTGAANZCNAB H 18 CC Registrar CCS_JQS9000BSI SGS URS GLOBAL DNVmKemaASR Entela ULIC TUVICLKSR Aw H 19 QS 9000JCS H 20 QS 9000|y y y C m H 21 |yl QS 9000|y |y H 22 QS 9000|y溆 H 23 1994819952Wh fWQS

5、 900019983 199911 H 24 mcApM H 25 |y_M H 26 CHRYSLER |CFORD Q 101|GM NAOuI P1994ISO9001 H 27 Shall Should xr QS 9000TypicalExample u xmNote H 28 m m QS 9000OEMe aaMM Tb k H 29 QS 9000A |yQS 9000M|y KfISO9001l H 30 QSA 1998MSA 1995SPC 1995FMEA 2001PPAP 1999APQP 1994Semiconductorsupplement 1998AEC A10

6、0 QSAsemiconductoredition 1998ToolingandEquipmentsupplement 1996ToolingandequipmentQSA TE 1996Reliabilityandmaintainabilityguidelines 1993 H 31 P|y ISO8402 1994ISO9000 1 1994ISO9001 1994ISO9004 1 1994ISO10011 1 1990ISO10011 2 1991ISO10011 3 1991ISO10012 1 1992ISO10013 1995 H 32 QS 9000 4 1 | 4 3 y 4

7、 134 14m 4 10QSA4 11MSA4 17SPC4 20 4 34 74 154 44 84 164 54 94 184 64 124 19u 4 2APQPPPAPFMEAQSA H 33 H 34 QS 9000SECTIONI ISO9000A H 35 4 1 4 1 1|oI4 1 2MoIM_J APQP laQ Q H 36 4 1 m 4 1 3w|yl鹠 c M|yac| ucaFYr膖 |_ryg|y H 37 4 1 m 4 1 4I BusinessPlan I PhcIILScOYll 󄝰emYND|M|cIl chh H 38 4 1 m

8、 4 1 4I m cL c a IS_J O z YuT_IlSI H 39 4 1 m 4 1 5Y| I a | aİl IYIMYD QcPPS fz QML H 40 4 1 m 4 1 6MuMyl 轛AMNMMcI H 41 4 1 m 4 1 6M m rr 5CC CHRYSLER NEEDIMPROVEMENTFORD Q 1REVOCATIONGM LEVELIICONTAINMENT H 42 4 2|y 4 2 1oI4 2 2|yoI4 2 3|APQP4 2 3 1 SpecialCharacteristics 4 2 3 2FMEA FmuCPNxA QK H

9、43 4 2|y m 4 2 3| m 繦M Cross FunctionalTeam 4 2 3 1APQPFMEAM_JMcu FeasibilityReviews 4 2 3 3APQP M sa a _JuuO yu auFMEA4 2 3 5cA yPPAP FMEA酢FMEA H 44 4 2|y m 4 2 3 7ay y Mb| F z A Prototype a Pre launch a Production 繦M Livingdocument H 45 4 2|y m m r arurururPPAPAPQP H 46 4 2|y m a4 2 3 4Ouaa STaİ H

10、 47 4 2|y m 4 2 3 6e MistakeProofing uOAuaar FMEAsServicereportCapabilitystudiesmistake proofing H 48 4 2|y m 4 2 4aJ PPAP SPPAP4 2 4 1SPPAP4 2 4 2_J4 2 4 3CmPPAP H 49 4 2|y m 4 2 5m mS_m| r r񷀶_uu u mmI H 50 4 2|y m 4 2 5 2ac|aac|Cr CCrgCO QrgrU FgM|yYeY H 51 4 2|y m 4 2 5 3mP PPMD eD CUSUM

11、r Valueanalysis 򹤳 Analysisofmotion ergonomics DOE Benchmarking e Mistakeproofing Theoryofconstraints O係 H 52 4 2|y m 4 2 6OcO估uc4 2 6 1繦Mc| APQP YScguwmwWcITca LineBalance cnr H 53 4 2|y m b4 2 6 2S轨b SoOcT漰bOlpbQb O y H 54 4 2|y m OcugO uz yO H 55 4 3s 4 3 1oI4 3 2 s 茏_ _ 4 3 3soI4 4 4oI H

12、56 4 4O mO4 4 1oI4 4 2OcloIg Omg GeometricDimensionandTolerancing GD T QualityFunctionDeployment QFD DesignforManufacturing DFM Assembly DFA VE DOE FMEA FEA CAD CAE Computeraideddesign Reliabilityengineeringplans H 57 4 4O m 4 4 3McgoI4 4 4OCAD CAEcypr g4 4 5OO MMGD T LUucy a DesignFMEA H 58 4 4O m

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20、S uW HTXM QOSuSAPQPrMPSW Ma RunatRate 4 10 6 4 11 2 b 1 m H 99 GM QS 9000JCCGM汾_SUPC AIAGPPAP zPPAPY2K 4 15 6 3 y 4 15 6 4 H 100 uI QS9000鹩|y MackTrucksNavistarPACCARVolvoTruckMitsubishiToyotacM H 101 APQP溆 H 102 APQP AdvancedProductQualityPlanning a| H 103 APQPl 19946lFord Chrysler GMM TaskForce H

21、104 1 x2 aOc_l3 Oc_l4 ac_J5 uacC6 Aa|zBgCDEMZFa|Y H 105 a|t M繦M Q a I S x _J xMLO xc O uux _ M l_ _MT _Mc M_lcc M| H 106 a|t m 繦MaO E prototype pre launch production QBga|M M CriticalPathMethod B cMDP a|MDM H 107 a|MD Prototype a _ aO_lC O_lC ac_J uacC aO_l uO_l a_J a uacC H 108 a|D x 1 0cx 2 13 2 0

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27、bO豣CarQS 9000b H 147 3 2a |y |ya|yKu MIF|yA 4z H 148 3 3D Fh_YubT C EPFMEAOMA 6z H 149 3 4SD _c zcDogSDA 5z H 150 3 5D ugPSAPQPBg H 151 3 6FMEA PFMEAaMA Q OluNB lFr 鼰PFMEAFMEAA 7z H 152 3 7a u aMy ya zuz򞼰KzcyuA 8z H 153 3 8 oTu FMEAbDaIRD󹤏SDTDN C Mo LrgO H 154 3 9yy yy _FMSA H 155 3

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31、 H 178 f m 26 AlrlC uT IT OT K r 򲻺aT x KT H 179 PPAP溆 H 180 200021 H 181 PPAP ProductionPartApprovalProgram_ama b|b gPPAP H 182 PPAPx aaFu b u T huOaa a18ra s300 tua_yy H 183 PPAPJ ChryslerVehicleAssembly CommoditySpecialistProcurementandSupplyFordCustomerresponsibleSupplierTechnicalAssistan

32、ce STA ActivityGeneralMotorsProcuringDivisionPartApprovalActivity H 184 r r BjPPAPJaJ H 185 r 19 1 O2 3 r 4 OFMEA5 D6 FMEA H 186 r m 7 yY8 yY9 10 yy11 12 H 187 r m 13 C PSW 14 AAR 15 bz16 a17 18 zo19 H 188 1 O NaOOn CAD CAMD cGD T H 189 2 豣a b O H 190 3 r Or C H 191 4 OFMEA OSQS 9000MOFMEA H 192 5 D

33、 DMaEaD H 193 6 FMEA SQS 9000MFMEA H 194 7 yY CCOaYO 汾 汾 D Q DyY H 195 8 Y YOr aMOy O汾 SQ a_l S H 196 YOy O汾 SQ Oa򞹩O r H 197 9 򹩑Q yy GR R _yymm oAy C hyyr25M x H 198 9 m |Cpk Ppk Cpk a Ppk H 199 9 m Ppk 1 67M1 67 Ppk 1 33M Ppk 1 33M Mu H 200 9 m BucmYDotr CJCpkPpk1 33 H 201 10 yy zyO

34、Myy R R cF H 202 11 CQS 9000 H 203 12 QS 9000ar H 204 13 C PSW PSW PSW X XXXX H 205 14 AAR AARAARo SPSWo H 206 15 bz bzc zNR NotRequired 16 a H 207 17 PPAP aO ztr豣 H 208 18 zo r _JMbozozoaL 豣B_zoMyy H 209 19 PPAP H 210 O a aF淭bOOca Mb 12aa Mb b a DFMEAz򞼰y g H 211 aO 򅢔b ug H 212 r ODb

35、SO ug QT pPFMEARPNb DFMEA PFMEA ac H 213 So_JSY H 214 m N Co C a Yo C a Y C Yo弉 S鱣C a Y H 215 1 NaORSS R RRR R RSS R2 rRSS R3 rRRS R4 OFMEARRS R5 DRRS R6 FMEARRS R7 yYRSS R8 yYRSS R9 RRS R10 yyRRS R11 RSS R12 RRS R13 CSSSSR14 rSSS R15 bzRRR R16 aRSS R17 RRR R18 zoRRR R19 RRS RS oJ SR S r S r H 216 B

36、 Pr PPAP MaJ H 217 PPAPB lrg_r򹩑MCJaC H 218 av H 219 C PSW ycy CYC S_JC_ C aa H 220 AAR J aaJ AAR SPAARAARcC Kro H 221 zyY DimensionalResults aMz _JzDDcuQ Saa aau H 222 岿FMEA溆 H 223 x FMEA FailureModeandEffectsAnalysisQFailureMode A EffectsAnalysis a H 224 _Juapl H 225 FMEA_JMu H 226 FMEAN O

37、gFOh cFO H 227 hFMEA| FMEA K _lFMEAoHA C tr H 228 _FMEAh O D _h _JOMbuOFMEA eFMEA H 229 OFMEA H 230 DesignPotentialFMEAygO H 231 OFMEAx OFMEANg OM M_P K cPy M u FMEA cMwTOM yyY y OrS Kc H 232 OFMEA _aePaelOuurLUO H 233 OFMEA x HHK ObOM u b H 234 M OFMEAOKr_ OlYr KaDY OFMEA H 235 Specialcharacteristi

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45、rimination ybzyy yy10 yY tybg H 278 yy Bias Bias c _ Accuracy Bias H 279 yy Repeatability Repeatability ya H 280 yy Reproducibility Reproducibility F F ya F TA TC TB H 281 yy Stability Stability rg yar y rg1 rg2 H 282 yy Linearity Linearity r Bias Bias Bias y y y y H 283 yy 򹠇F H 284 pux粻xyex

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48、SrcDlF羀򮐳F H 301 D Qu_ _ H 302 D C Chancecauses C Assignablecauses |羀 S H 303 羀 uSrzaarza 羀 Su Sl H 304 C XuoaC uB stateofcontrol alOeCIT H 305 C xrgya yS H 306 B H 307 B 1 2 3 2 3 1 68 26 95 45 99 73 H 308 SPC u _yBSou SyBu u H 309 u uNFNeuN_yB_u H 310 Sou OyuyK H 311 u u tapa H 312 uNr H 31

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50、24 UCLR D4RLCLR D3RUCLX X A2RLCLX X A2R H 325 X RD H 326 X RDE x 100M Mk MgnM X R H 327 X RDE m X X R R SA2 D4 D3XD CL UCL LCLRD CL UCL LCLcD cD H 328 X RD z cSC Kc ccm򽵵 H 329 aX RD u R d2 H 330 aX RD Rnew d2UCLR D4RnewLCLR D3RnewUCLX X A2RnewLCLX X A2Rnew H 331 u USL XZUSL X LSLZLSL H 332 u

51、 p Zmin ZUSLZLSLZminCPK 3 H 333 D P Mg 50200aM 25M n pn p H 334 p DE x 50200M 25MMLucDz X RD H 335 D P Mnr n1p1 n2p2 nkpkP n1 n2 nk H 336 D P Mnr UCLp p 3p 1 p nLCLp p 3p 1 p n H 337 u pD u uPbar H 338 |yu QSA 溆 H 339 1998lQS 9000 QS 9000shallshouldu110 H 340 QSA_QS9000mQSA_NcT H 341 m S M|yu u|y Au

52、 Mu JCC z H 342 u A A |yA FA H 343 N 1 h h2 c 010 H 344 x Majornonconformity QS 9000y lcr |y򽵵ua H 345 x Minornonconformity |yu H 346 x C Opportunityforimprovement c TaKr K Conforms lFcm Adequacy QS 9000 T|y cC H 347 u lFc Nr OPEN 90Y lFlFc H 348 u u 0 Sy FoP1 Sy FoP2 Sy 3 R _ 0 30 4 R _ 30 60 lF5 _ 60 80 CPY6 80 95 Cy7 yC 8 Ym9 _缉F LSm10 I l I H 349 lF QS 9000 mC rm T|yc H 350 Nu Iu H 351 u 1 2 3 OK 5 z 6 F 7 ac 10 M 8 c 9 4 H 352 u 1 So SFuLAo u u r u 2 QSA0 1M m oS 3 OK h Fu H 353 u m 4 S_ S|y 5 z FzQSArlF 6 F zS