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1、Gembawalksystem BA2 Agenda Gemba Gembawalkdefinitions characteristicsGembawalkmechanismGembawalkimplementationGembawalkbenefitsGembawalktipsGembawalkquestionsLOOKFORareasduringGembawalk Gemba Gembawalkdefinitionsandcharacteristics Gemba Gembawalkdefinitions Gemba AJapanesewordmeaning realplace where
2、theactiontakeplace wherethevalue addingactivitiestosatisfythecustomersarecarriedout GembaWalk Ameansofgatheringreal timefirst handinformationonthestatusofproductionprocessorbusinessprocessbywalkingagainsttheprocessandobservingwhatishappening itiscalledasMBWA ManagementByWalkingAround GembaWalkpurpos
3、es GembaWalks Leadersgoingtowheretheworkisdone personallyobservingtodeeplyunderstandthecurrentcondition reflectingandstimulatingahigherlevelofthinkingaboutprocessdesignandeffectiveness systeminterdependencies barriersandfutureresourceallocation GoodGembaWalkdesign Thepurpose typeofawalkisclearDeeply
4、understandthecurrentconditionMentoringConformancechecksImprovementopportunitiesThewalkfollowsasystematicapproachGembaWalksarerealwhen Walksarenot checkthebox exercisesTheyareseenasanopportunityforreflectionandengagementTheyareusedtomentorthenextgenerationTheyareviewedasacriticalmeansofevaluatingthem
5、anagementsystem GembaWalkCharacteristics Time PacePathAgendaIdentifywastesLearningAssignactions GembaWalk Time Pace EstablisharoutineGembawalksshouldoccurregularly atadefinedtimeEnsurethatthetimeintervalbetweenwalksissmallenoughtomaintainasenseofpaceandanticipationThetimeintervalmayvarybypositionorp
6、urpose GembaWalk Path EstablishapathFollowadefinedpathandgototheplace orplaces wheretheactionisSeetheactionWatchtheprocessLookatvisualcontrolsTalktothepeople GembaWalk Agenda Establishanagenda focusBasetheagendaontheVSMorperformancegapsDefinetopicsanddetailthemwith Whatyoushouldsee and Whatyoushould
7、know Sometopicsmayremainontheagendaforseveralwalks whileothertopicsrotatebasedonbusinessneeds IdentifyWaste EveryGembaWalkisanopportunityto see waste8CommonWastes GembaWalk Learning EstablishexpectationsAGembaWalkisadialog notaone waytalkorperformanceauditOpenchannelsofcommunicationtogetthebestinfor
8、mationCreatelearningmomentsActlikeacoach AssignActions Donotjustspotissues addressthemDonotwalkpastwithoutdoingsomethingAssignatleastthreeactionsperwalkFollowuponassignedactions GembaMechanism KPIStructure focusingondailyoperation Safety Quality SupplyChain Employeeengagement EHSaction ProjectComple
9、tion 5S InternalDPPM IPQC FQC OOBA PlantEfficiency Cost Firstaid Nearmiss 5S LineFPY Reworkhours BatchdefectQTY OTTR OTTP Employeeabsentrate Estar W OCompletionRate Shortage BatchrejectQTY QTYAtriskbehavior DPmasterplanTracking oneonone Issuestracking Employeesuggestion Dept byshift Efficiency OEE R
10、epairedQTY Losstime DailyplanCompletionRate line ZICtracking FAI KaizenTracking Shippingplancompletion Issuestracking Multi skill Cyclecount CAR SCAR PPE Phaseoutproject Pullin PushoutOPOcancelation Commodityendoflife Processscrapcost OT Transferpractice 5S Incidentsharing Gembawalkteamstructure Lev
11、el1Gembawalkschedule Level2monthlyGembawalkschedule Level3weeklyGembawalkschedule Gembawalkimplementation Gembawalkprocessflow Gembawalkcard A面 B面 Actionprioritization Gembawalkvisualboard Ontracking Closed Issues 信息板尺寸 2000 1200mmm边框 Eaton标准边框材质 软材 可插入图钉 Gembawalkbenefitsandtips Gembawalkbenefits R
12、eiteratethevisionfortheorganization Makingsure doingbusinessright Breakdownthebarriersbetweenmanagementandteams Improvethecommunicationchannelsthroughouttheoperation Buildtherelationshipbetweenmanagementandteams Helppeopleimprovetheirprocesses Engagepeopleforcontinuousimprovement Recognizepeoplefort
13、hegoodwork Managementvisibilityshowingcaringaboutpeopleonwhattheyaredoing Management sbehaviorismoreimportantthantheirwords UsefultipsforGembawalk Makeitadailyroutineandhaveasettime Avoidlettingothermeetingsorissuesinterferewiththisroutineifpossible ChooseyourGembawalkparticipantscarefully Haveabrie
14、fingsessionbeforeandafterthewalktoprepareanddebrief Askquestionsandlistenattentively Avoidthetemptationtooffersolutions thisisdisrespectfultoourpeoplebecauseitdoesnothelpthemsolvetheirownissuesforthemselves UsefultipsforGembawalk Settheexampleofhowwewantourteamleaderstobehavewiththeirpeople Weshould
15、beencouragingourteamleaderstomirrorourbehaviorwiththeirteams WearelookingtoincreaseownershipsobecarefulthatbydoingtheGembaWalkwedonoterodetheownership UsetheGembaWalkasamechanismtoempowerpeopletosolvetheirownproblems Ultimatelywearelookingtohaveteamssolvingproblemsofwhichwearenotaware Usetheopportun
16、itytoreinforcetheimportanceoftheappropriateLeantoolssuchas7wastesandVSM Structureyourquestionssothattheydrawoutideasforimprovementoftheprocess Itisoftenusefultohavea standard setofquestiontoask UsetheGembaWalkasanopportunitytosharewhatyouarelearningabouttheprocesses Itisusefultohaveathemeforeachwalk sothatthereisafocusegsafety 5Sorperformancemeasurement Maintainasenseof pace duringthewalk Thisnottobeseenasjustacasualchat UsefultipsforGembawalk Makesurewetakecareofproblemsstraightaway Thereshould
