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1、FACILITY ASSESSMENT 4 22 2020 12 16 上午1 NON DOMESTIC AUDIT e g Asia Middle East India QUALITY ASSESSMENT REPORT 工厂质量评估报告工厂质量评估报告 Date 日期 August 20 to 21 2007Auditor 审核员 Mr Lee Fai Date of Visit 审核日期 Reason for Visit XInitial New Facility Audit新厂审核 审核原因Re Audit Follow up Visit復审 跟踪访问 Production In li
2、ne Surveillance生產 线上监督 Other Type of Manufacturing Printing 印刷 生产类型Injection Molding 啤塑 Overwrapping 自动包装 Plush Soft Toy 毛绒玩具 Die Cast 合金 X Other 其它 密胺餐具 Supplier 供应商 Blanco Manufacturer 生产商 昆山统福美耐磁制品有限公司 Location 地址 中国江苏省昆山市同丰东路 号 Telephone Fax E mail Premium s being considered for manufacture if a
3、pplicable 若适用 赠品亦在考虑生产之内 GMI CPW Laboratory Attendees审核方参加者Supplier Factory Attendees Titles 工厂参加者 职位 R GU 厂长 MRS ZHOU 人事经理 Requirement 要求要求Result 结果结果 Critical Items 严重项目MEET DNM Section Minimum Acceptable Percentage 章节最低接受百分比MEET DNM Overall Section Score 1 6 87 minimum 整体章节分数 1 6 87 最低MEET DNM Ov
4、erall Section Score 7 10 88 75 minimum 整体章节分数 7 10 88 75 最低MEET DNM General Mills FACILITY ASSESSMENT 4 22 2020 12 16 上午2 SCORING OF ASSESSMENT 评估得分评估得分 章节章节 Minimum accepted 最最低接受低接受 yes Section weighting 章节章节比重比重 Minimum 最少最少 x weight 比重 Section 1Facility disposition established and segregated fro
5、m production materials 在加工过程中 不合格品是否被清楚地标识与处 理并与生产材料区分开 4 14Are in process inspection records available complete traceable to production lots with disposition of acceptance or rejection 有没有半成品检验记录 是否完整及可追踪 并 设有合格与不合格品 文件程序没有详细如何从原材料追踪到 成品 也未有确定追踪代码系统 4 15 Recall Capabilities Procedures Is production
6、 identifiable throughout the production process e g traceability system inspector should trace at least one final packed box of product through entire production system all materials should be able to be verified with corresponding batch numbers of raw materials 产品召回能力产品召回能力 程序程序 整个生产过程中是否定义生整个生产过程中
7、是否定义生 产工序产工序 例 追踪系统 检查员在整个生产过程中 可至少追踪成品包装箱 1 所有物料应能够追溯 到原料批次 文件程序没有详细如何从原材料追踪到 成品 也未有确定追踪代码系统 No detail procedure on how to trace the finished product and define the traceability code system 工厂未能从成品追踪到每一批次原料 仅可追踪整个订单的原料批次 也无进 行摸拟追踪召回测试 Fty was not able work out the detail information from finished p
8、roduct to raw material Total71 Quality Systems 质量系统质量系统YesNoN AComments IN PROCESS CONTROL AND TESTING 制程控制与测试制程控制与测试 PAINTING PROCESS喷油工序喷油工序 4 16 Is the paint used for touch up from the same lot as production 油漆是否使用同一批型号 无此类工序 N A 4 17 Are all painted parts painting process properly stored to avoi
9、d damage 所有油漆部件是否恰当存放以防损坏 无此类工序 N A 4 18 Are all paints solvents spray mask cleaning agents clearly properly labeled 所有油漆 溶剂 喷油模 清洗剂是否清晰标识 无此类工序 N A FACILITY ASSESSMENT 4 22 2020 12 16 上午20 Quality Systems 质量系统质量系统YesNoN AComments 4 19 Is the painting process controlled by means such as reference sa
10、mples and Standard Operating Procedures 喷油过程是否用参考办及标准操作程序方法来 控制 无此类工序 N A GLUING SOLVENT BONDING PROCESS 胶水胶水 溶剂粘合工序溶剂粘合工序 4 20 Is the application process well controlled to ensure consistent coverage and application of glue solvent to pieces being joined e g automated vs syringe stick etc 胶水 溶剂粘合过程
11、较好控制确保一致覆盖及胶 件接合 例 自动与注射 粘合等 无此类工序 N A 4 21 Are the surfaces to be joined smooth clean and dry 表面是否接合得光滑 干净和干燥 无此类工序 N A 4 22 If applicable after the application of the glue is constant pressure applied until the joint has become dry and hard 若使用胶水后 是否使用固定压力直到接合处变 干和坚硬 无此类工序 N A 4 23 Is additional p
12、rocessing on the joined parts started only after the joint has had ample time to set 在接合部位有没有其它工序延迟直到接合外有 足够时间来设置 无此类工序 N A 4 24 Is the gluing quality process controlled by means such as reference samples and Standard Operating Procedures 胶水质量过程序是否用参考办及标准操作程序 方法来控制 无此类工序 N A 4 25 Is there a break op
13、en procedure to verify amount of glue or solvent is adequate 是否有拆开程序检查胶水或溶剂量足够 无此类工序 N A 4 26 Are glue and solvents properly labeled 胶水及溶剂是否适当标识 无此类工序 N A INJECTION MOLDING 啤塑啤塑 4 27If re grind material is used is the ratio correct as per plastic manufacturer specification 水口料比例是否正确 跟胶料供应商的规格 N A 无水
14、口料应用 FACILITY ASSESSMENT 4 22 2020 12 16 上午21 Quality Systems 质量系统质量系统YesNoN AComments 4 28Are all molding parameters recorded cycle time temperature pressure 记录所有啤塑参数 周期 温度 压力 全部参数记录在产品成型卡上 All parameter are record on the product card 4 29Is the injection molding process quality controlled by means
15、 of reference samples and Standard Operating Procedures 啤塑过程是否用参考办及标准操作程序来控制 采用首件签办放产程序 Sign samples are available SONIC WELDING PROCESS 超声工序超声工序 4 30Is there documentation for the welding parameters e g frequency hold time weld time pressure 是否记录超声参数 例 频率 暂放及超声时间 压 力 无此工序 N A 4 31Is there any break
16、 open inspection after the sonic welding process 超声焊接工序之后是否有检查裂口的情况 无此工序 N A 4 32Is the sonic welding process quality controlled by means of reference samples and Standard Operating Procedures 是否超声过程用到参考办及标准操作程序来控 制 无此工序 N A SCREWING PROCESS 螺丝工序螺丝工序 4 33Are the automatic screwdrivers calibrated torque 自动螺丝批有校准 力矩 吗 无此工序 N A 4 34Is there documentation of the calibration How often is calibration note in comments 有无文件化校准记录 多久校验一次 无此工序 N A 4 35Is the screwing assembly process quality controlled by
