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1、修订记录Revision History编制人日期修订内容版本号AuthorDateChange DescriptionRevLai Denghong24/Nov/2005First Release1.0Lai Denghong7/Dec/2005Correct document title and add mold test report试模报告2.0He YaFengChange Document Format2.1批准Approvals职位姓名签名日期PositionNameSignatureDate1. 目标1. PURPOSE1.1对新产品前期的注塑、喷涂、装配等的过程试验，调试及优
2、化缩短新产品引进过程的周期，确保按时交货，并为新产品进入大批量生产制定优化工艺及程序。1.1Set up optimize process in Molding, Painting and Assembly to ensure delivery on time and shortest cycle time for new product introduction and ramp up.2. 范围2. SCOPE2.1 适用于本公司所有试生产的通讯塑胶电子类产品2.1 Applicable to all wireless new plastic products.3. 职责3. RESPON
3、SIBILITIES3.1 注塑负责公司制造或外来注塑模具的注塑过程3.1 Molding department is in charge of new product molding process.3.2 喷涂负责新产品喷涂移印过程3.2 Spray painting department is in charge of new product spray painting and pad printing process.3.3 装配负责新产品装配过程3.3 Assembly department is in charge of new product assembling proces
4、s.3.4 物流部负责提供试生产所需要的原辅材料3.4 Logistic department is in charge of supplying all raw materials for trial run.3.5 物流部计划负责制定、下达试生产计划3.5 Logistic planning department is in charge of new product planning and issuing trial run plan.3.6 工艺工程师负责生产工艺的制定、调整3.6 Process engineer is in charge of setting and improv
5、ing the process parameter and technology.3.7 注塑、喷涂、装配技术员负责按作业计划，根据工艺文件要求进行控制，并及时的掌握信息，反馈给制程工程师、质量部,并负责所使用的现场清洁,负责试生产产品的入库3.7 Molding/spray painting/assembly technician is in charge of operating according to trial run plan, controlling the process according to WI, providing the feedback/information t
6、o process engineer and QA in time, keepingthe cleanliness of line and sending trial run productsto storeon time.3.8 质量部负责现场量具和检测设备的控制，检验并确认产品的质量3.8 QA department is in charge of all measuring fixture, gages and testers and ensure product quality meet specification.3.9工业工程设备人员负责提供适宜的设备，并对之进行保养、维护、检修。
7、保障能源的供应，工业工程设计人员负责工装夹治具，包装材料方式等的设计及导入工作 3.9 IE department industrial engineer is in charge of providing and maintaining suitable equipment for produce and ensuring energy supply, design engineer in charge of jig/fixture/package designing and introducing.3.10 注塑、喷涂、装配部文员负责接物流部试生产计划，安排领料等试生产准备工作。3.10E
8、ngineering clerk is in charge of receiving producing plan and preparing for trial run.4. 定义4. DEFINITION4.1 PM：Project Management 4.2 ESI：Early Supplier Involvement 4.3 PE：Process Engineer for Molding/Spray Painting/Assembly 4.4 IE：Industrial Engineering including Package Design/Equipment Plan 4.5 F
9、OT：First of Trial Run 4.6 CPK Run：Index of Process Capability Run 4.7 EOL: End of Life 4.8 WI: Work Instruction4.9 特殊过程：Special Processa. 产品质量不能通过后续的监视或测量加以验证的工序；a. Product produced in the process cannot be qualified by subsequent monitoring or testing method.b. 产品质量需要进行破坏性试验或采用复杂、昂贵的方法才能测量或只能进行间接监视
10、的工作； b. Qualification of the product produced in the process be tested by destroying method or expensive test or indirect monitoring.c. 该工序产品仅在产品交付使用之后，不合格的质量特性才能暴露出来。c. Product produced in the process reveal the quality character only after be put in use.5. 作业标准5. STANDARD OPERATION PROCEDURE流程Flow
11、程序 Procedure表单 Form相关部门 Related Dept.总则Principle根据客户要求，及时完成新产品的导入。According to customer requirement, complete new production on time流程Flow程序 Procedure表单 Form相关部门 Related Dept.供应商前期介入ESI PM提供新产品相关资料，包括产品图纸、材料表等。 PM provide related new product including technical drawings, material form etc. PE、IE 进行过
12、程成本及可行性分析，包括注塑、喷涂和装配过程。 PE/IE carry out the cost and feasibility analysis of molding/spray painting/assembly. PM组织新产品导入起动会议。 PM organize new product introduce kick off meeting.可行性评估表Feasibility report注塑生产估价表Molding CR喷涂生产估价表Spray painting CR装配生产估价表Assembly CR项目部PM dept. 工程部Engineering.新项目产品导入过程New P
13、roduct introduction PM提供新产品的数据资料和新产品实施的计划表。 PM provide new product implement plan. PE、IE和PM进行新产品技术研究及计划实施讨论，包括相关工装治具、夹具、包装的设计、制程工艺技术检讨等。 PE/IE and PM discuss new product technology and implementing plan including jig/fixture/package design and process technology review. 对所做的设计方案进行内部检讨，审核及改进。 Enginee
14、ring will review, check and improve the design. 提交设计方案给客户确认。 Submit the design to customer for confirmation. 如客户对提交的设计有更改要求时，则修改相应的设计方案，直至客户满意。 Revise the design until customer satisfied.项目部PM dept. 工程部Engineering dept.新产品首次运行测试FOT 物流部根据PM要求排定FOT计划,确认相关机器、材料到位后，提前下达生产计划给工程部、质量部。 Logistic dept. arran
15、ge FOT plan according to PMs requirement, delivery the plan to engineering department and QA after confirmation of machine and material is ready. 注塑、喷涂、装配、质量部接到计划后，进行首次生产测试准备。领取首次生产测试资料，包括包材、原材料、客户图纸、原材料物性表、工装夹治具等。 After receiving FOT plan, Molding/ spray painting/ assembly and QA prepare raw materials/ packages/ technical drawings/ BOM/ jig/ fixture etc for trial run. 首次生产测试进行，PE做出原始工
