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1、焊接前零件表面过脏，有较多杂质粘附在零件表面，无法清除Before welding some unnecessary burrs and residues are found on the surface and they can not be removed.零件存储过程中防尘防护Some dustproof measure should be taken 零件注塑或存储过程中，表面粘附油污，飞屑杂质粘附后无法有效去除In storage and during molding some burrs, residues and oil stains were found on the surf
2、ace and they can not be removed.吸尘器滤网未及时清理，长期使用后堵塞导致吸尘负压低The filter in the vacuum cleaner was blocked after long term use 注塑前模具清理、除油；注塑件存储时防尘、防污染，Mold cleaning before use, and dustproof measures should be taken in the storage of molded parts.焊接装配前目视检查零件表面清洁，无积灰和油污Visual inspection should be performe
3、d before welding to ensure the parts are free from residues and oil stains.设备定期维护保养，滤网清洗 Periodical maintenance and cleaning of the filter should be done压力表自动监控负压压力 The pressure gage can automatically monitor the pressure of the machine.吸尘器功率开启不足导致负压低 The power of the vacuum cleaner is not set prope
4、rly and can not produce enough pressure. 规定开启功率（2档3000W） The working power of the machine should be set to the second gear（3000w）真空除尘（吸尘器提供负压源） Vacuum cleaning（ the vacuum cleaner provides vacuum pressure）零件内腔清洁度符合要求 The cleanliness of the part cavity conforms to the spec.Very low cleanness level It
5、 can lead to bad engine initial performance and customer complains管道破损/管道连接处脱开、松动/与零件接合处密封胶皮磨损/破损产生泄露导致负压低 cracks on the hose/hose connection loosen/seals wear/leakage leads to vacuum pressure loss设备维护保养，易损件更换；Equipment maintenance and replacement of damaged parts Daily inspection吸尘时间不足，吸尘方式不符合要求Not
6、 enough vacuum cleaning time and wrong cleaning mode.Software automatically controls vacuum cleaning time and cleaning modeMachine should be specially designated and the software should be locked.未监控确认吸尘后清洁度，确认吸尘有效No validation of cleaning results.Scheduled validation of cleaning result.吸尘过程控制和方式 Th
7、e control of cleaning process The part is firmly fixed in the fixtureDislocation and Loosening法密封，不能测试，影响生产，可能导致零件损坏The part to be tested cannot be sealed and therefore cannot be tested, which can lead to production interruption and damaged products.设备维护保养，紧固件紧固后画骑缝线标识设备维护保养，紧固件紧固后画骑缝线标识提交弘慧弘慧计算机翻译设
8、备维护保养，紧固件紧固后画骑缝线标识Maintenance of the equipments, fasteners fastened should be marked设备点检，检查工装夹具有无松动错位等Scheduled check of the equipment and jigs to ensure no loosingPart fastening and sealing各导通部位密封Connection parts are sealed properly 无法密封或密封不严有泄露Improper sealing &leakage 无法进行密封测试，影响生产Leakage test ca
9、n not be done and production is interrupted.密封封堵件（胶皮/密封圈）磨损/损坏Seals(gaskets/rubber pads) wear /damage标记位置错The marking is in the wrong location收集磨损更换数据，定量预防性更换Collect replacement data and draft replacement schedule设备校验，使用合格样件确认系统正常（泄漏值符合控制要求）；Equipment calibration, using sample part to validate the t
10、esting equipment (leakage level)刹车助力管嘴孔无堵塞/流通面积明显减少防错探测Brake booster orifice is not blocked/ the flow blockage can be detected堵塞/孔径明显变小Blockage/ orifice diameter reductionNo function, nonconforming and customer complainsThe orifice in the molded part is blockedModified mold structure in mold design
11、注塑件过程检验确认；装夹后100%芯棒导通确认Validation of molding process;100% pin gauge validation to ensure the orifice is not blocked喷油嘴安装孔无影响密封的伤痕、变形，尺寸、圆度能满足密封要求No scratch and warpage on the fuel injector orifice. The dimensions and roundness conforms to the sealing requirement.安装孔尺寸/圆度超差、有拉伤等导致泄露的失效The dimensions
12、and roundness do not conform to the requirements and scratches exists, leakage is possible泄露，产品不合格，客户抱怨Leakage, non-conforming, customer dissatisfaction注塑件尺寸、圆度超差，孔壁有伤痕等The dimensions and roundness of the molded part do not conform to the spec, stretches on the orifice is founded.注塑过程尺寸检验、外观检查Dimens
13、ion validation in the molding process and appearance checking. 仿形密封结构，模拟装配使用状态，测量是否密封Model sealing structure to simulate real installation situation to test leakage。法兰面密封时，空气孔与喷油嘴孔应保持导通（用于测试喷油嘴安装孔是否会导致泄露）When the flange surface is sealed, the air flow orifices and the oil injector orifices should be
14、 aligned (to test leakage of the oil injector orifices)整个面密封，空气孔与喷油嘴孔之间不导通When the flange surface is sealed, the air flow orifices and the oil injector orifices are not aligned.喷油嘴安装孔尺寸、圆度、表面质量有导致泄露的缺陷时，无法检查出，不合格品流入客户，客户抱怨When the dimensions, roundness and surface finish which can affect leakage is
15、not validated properly, nonconforming parts can be produced and transferred to the customer, which can lead to customer dissatisfaction.法兰面密封方式为整个端面密封；更换胶皮时用错胶皮；The sealing is applied to the whole flange area; wrong gaskets are used when replacing gaskets.工装上增加胶皮形状标识和防错（仿形突起，防止用错胶皮）Error proofing measures should be taken to prevent sealing errors. （The outline of the gaskets should be engraved on the jigs to ensure the right gaskets are used.）Daily equipment validation密封测试（从执行器引压孔加压，直角弯管出口处引出，监控压力变化，分别测试真空腔和总成是否泄露）Leakage test ( air press
