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1、 Subject: Statement on the Standard Number ChangingIn according to the requirement of the mail 1998 No. 216 issued by the Quality Technical Supervision Bureau of China, and the written reply from the Mechanical Industry Bureau Guojiguan 1999 No. 126, the original standard number ZBT36 001-86 should
2、be substituted with the industry standard number QC/T 415-1999, and the contents temporarily remain unchanged. Pls. use the new standard number when quotation. Industry Standard of the P.R.C. ZB T36 001-86Technical Conditions of Vehicle Cigarette Lighters1 ScopeThis standard applies to vehicle cigar
3、ette lighters (abbreviated as Product in the following). The product applies to the vehicles with standard voltage of 12V or 24V, and its function is to light a cigarette.2 Category and Specification of the Product2.1 Model and Classification2.1.1 Ready made protective2.1.2 Plug connection type2.1.3
4、 Ready made single line (shell earthed) or dual line system.2.2 Basic ParametersThe consumption power of the product is no more than 120W.3 Technical Requirements3.1 The product should meet with the requirement of the standard, and should be manufactured in according to the stipulated procedures and
5、 approved drawings and documentations.3.2 The environmental medium temperature is as Table 1Table1 Low Temperature(no lower than)High Temperature(no higher than)-40-553.3 The relatively max. humidity averagely in the most humid months should be 90%, and the lowest temperature for the month should be
6、 253.4 The Vibration-resistive and Shock-resistive capability should meet with whats specified in Table 2.Table 2ItemVibration FrequencyMax. Acceleration(Max. Deceleration)Vibration TimeShock TimesVibration50Hz49m/s2(5g)4hShock/98m/s2(10g)10000 times3.5 Product Featuresa. Reset time: The product sho
7、uld have fair contact with the lighter. When the plug of the cigarette lighter pushed from the normal position into the socket of the hot dual metal plates, the plug should cut off the power automatically in 18s, and reset to its normal position.Mechanical Industry Department 1986-11-06 Approved Imp
8、lemented July, 1st, 1987ZB T36 001-86b. Heat Preservation Features: after the lighter plug cuts off the power automatically, pull off the plug in 10s and the cigarette should be lighted.3.6 Under power cut off, the insulation dielectric intensity between the connection pole and the shell could bear
9、sine wave 550V under the work frequency of 50Hz for 1min and no puncture damage should occur. When leaving factory, voltage 660V for 1s test should be used as a substitute.3.7 Ferrous metal components should have fair corrosion resistive layers3.8 The plastic components should not have cracks and de
10、formation that will impact the usage and appearance.3.9 Loose or automatic release should not occur on the rivet and screw connection.3.10 The force by the cigarette lighter plug into the hot dual metal sheets should be between 9.829.4N (13kgf).3.11 The pulling force after the automatic disconnectio
11、n of the lighter plug should be between 4.9-29.4N (0.53kgf).3.12 The removable parts of the same model products should be interchangeable.3.13 The connection pole of the power should bear static load of 98N (10kgf) for 1min.3.14 The storage period of the product is 1 year (since the date of leave fa
12、ctory). The product still should meet with what are specified in the standard 3.5, 3.6, 3.7 and 3.9 during the period.3.15 The durability of the product should be no less than 50000 times.4 Test Methods4.1 The environment temperature is 205.4.2 The accuracy of the voltage meter and current meter sho
13、uld be no less than Scale 1, and the volume of the transformer for insulation dielectric should be no less than 0.5kVA.4.3 Low temperature test, place the product in a low temperature container with the temperature of -402,remain 3h under the free condition. After being taken out from the container,
14、 the check should be done in 5min in according to 3.8 of this standard. Reset time should be inspected according to 3.5a of this standard in 30min.4.4 High temperature test, place the product in a high temperature container with the temperature of 552, remain 3h under the free condition. After being
15、 taken out from the container, and cooling to the room temperature, the product could meet with the 3.5a, 3.8 of this standard.4.5 Humidity resistive test, place the product in the constant temperature and constant humidity box with the temperature of 402, and relative humidity of 90%95% for 48h. After being taken out for 15min, the product should be tested to meet with 3.5a, 3.7 and 3.8 of this standard.4.6 Vibration resistivity and shock resistivity test should be done in according to Provision 31 of the JB2261-77“The Basic Technical Conditi
