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1、北方重工集团有限公司盾构机分公司盾构皮带机The shield belt Machine使用说明书Instructions for use苏州大力神起重运输机械制造有限公司二 0 0 九年版2009 Edition目 录（CONTENTS）1、用途(purpose) 1 2、技术特性和主要参数 1(Technical characteristics and main parameters)3、结构概述(Structure Overview) 1- 24、整机安装、试运转、调整和运行性能 2-6(Machine installation, commissioning, adjustment an
2、d Running performance)5、安装操作和维护保养 6-7(Installation and Maintenance)6、润滑表（Lubrication table） . 7、用途（purpose）盾构输送机根据隧道盾构掘进机工况条件而设计，主要用于盾构掘进机物料的输送。在环境温度-20到+40的范围内使用，输送物料温度在 50以下。The shield of structure Strap machine design according to the tunnel shield Gou, Shield tunneling machine is mainly used for
3、 the delivery of materials. At ambient temperature -20 to +40 range use, Conveying material temperature below 50 .、技术特征和主要参数:Technology characteristic and main parameters1.盾构输送机可输送物料的容量可在 2.5t/m3 。The shield material conveyor can transport capacity in 2.5t/ m3.2.本系列按带宽分为：500、650、750、800mm 等四种规格。This
4、 series by bandwidth is divided into: 500, 650, 750, 800 mm, four types of3.运行速度，按带速分为；0.8、1.0、1.25、1.6、2.0、2.5m 等也可依据实际情况选用合理的速度。Operating speed, belt speed into; 0.8, 1, 1.25, 1.6, 2 g, also may be based upon actual use reasonable speed.3、结构概述（structure explanation）：3.1 整机布置（Machine layout）：盾构皮带机整
5、机布置由设计者根据装载盾构皮带机的小火车及现场工况决定，大体可分为；头部节（含拉紧装置、头架、驱动机构、下料漏、及 H 型+P 型清扫器等） 、水平段、斜段（含改向滚筒及空段清扫器等）水平段每一节的长度尺寸依据小火车的长度及小火车上的支点来确定，节与节之间通过铰链连接，斜段，斜段与水平段采用钢性连接，高强度螺栓加钢板连接。The shield belt loading machine layout by the designer according to The shield belt conveyor train and decided to field conditions, can be
6、 roughly divided into; the head section (including the tensioning device, the first frame, drive mechanism, cutting leakage, and H-+ P-type Belt cleaner, etc.), horizontal section, oblique section (including empty segments bend pulley and Belt cleaner, etc.) the length of each section of the horizon
7、tal segment of the small size based on the length of the train and the train on the fulcrum to determine section and through the hinge joint between the connecting section, oblique section oblique section and horizontal section using steel connections, bolt and plate connections.3.2 输送带（Conveyor）：是曳
8、引和承载物料的主要部件。胶带规格为一般为 4P（4.5+1.5） ，用户也可依据输送量等实际情况，计算输送带的张紧力来选用，胶带接头为硫化胶接。Traction and bearing materials is the main components. Tape specifications generally 4P (4.5 +1.5), the user throughput can also be based on the actual situation, the calculation to use belt tension, tape joints sulfide bonding.
9、3.3 驱动装置（ Drive device）：盾构皮带机一般采用 TDY 型，包胶电动滚筒，与电机减速机加链轮，链条传动两种传动方式。The shield belt type commonly used TDY, including rubber roller, sprocket and motor plus reducer, chain drive two kinds of transmission mode.3.4 托辊（Roller）：托辊是支承输送带和其上的物料并使之稳定运行，水平段和斜段采用槽型托辊组,头，尾，及斜段与水平度过渡采用 15 度，20 度过渡托辊组，槽型上托辊间距一般
10、取 800-1000 平行下托辊间距一般取 2000 米。Roller is supporting conveyor belt and its material and made stable operation, horizontal section and inclined section of the slot roller group, head, tail, and inclined section and levelness transition with 15 degrees, 20 degrees transition roller group, slot on the typ
11、e roller spacing general take 800-1000 under the parallel roller spacing general take 2000 meters.3.5 清扫器装置(Belt cleaner device)：盾构输送机设三道清扫器，头部设 H 型+P 型清扫器，尾部设有一道空段清扫器，清扫采用，聚氨酯清扫头，或硬质合金清扫头，一般采用聚氯酯聚氯脂清扫头，耐磨不损坏输送带,清扫干净。Shield conveyor set three way sweeper, head set H + P type sweeper, tail has a empt
12、y section sweeper, cleaning the use, polyurethane cleaning the head, or hard alloy cleaning the head, generally USES chlorine ester gather together chlorine fat cleaning the head, wear-resisting dont damage the conveyor belt, cleaning the clean.3.5.1、H 型，P 型清扫器：用来清扫粘在输送带承载面上的粘着物，防止带上的粘着物污染环境和引起输送带跑偏
13、。我公司在设备出厂前已经安装好，现场只需调整。H, P type sweeper: used for cleaning the sticky on the conveyor belt in carrying the adhesion of content, prevent take the adhesion of environmental pollution caused by things and conveyor belt running deviation. My company in equipment before they leave the factory has been i
14、nstalled, the scene just adjust.3.5.2 空段清扫器，用来清扫粘在输送带非承载面上的粘着物，防止物料卡在尾部滚筒，我公司在设备出厂前已经安装好。Empty section sweeper, used to cleaning the stick in the bearing surface conveyor belt the adhesion of content, prevent material card at the rear roller, my company in equipment before they leave the factory has
15、 been installed.3.6、其它及保护(Other and to protect)：3.6.1、头部设有下料漏斗。The head is the material funnel set.3.6.2、盾构皮带机水平段胶接处均对称设有一组交叉上立辊组，一组挡板；一组挡边下立辊，斜段也设有上下挡边立辊，有效防止胶带跑偏。Belt The shield bonding at both horizontal section has a cross on a symmetrical vertical roll groups, one baffle; a vertical roll under the wall, oblique section also
